1250 Tons Wood Chip Tray Forming Hydraulic Press
The 1250-ton wood chip pallet forming hydraulic press adopts a three-beam four-column structure. It has four columns and upper and lower beams to form a rigid frame. It has the characteristics of high positioning accuracy, no deformation of pressed products, and high stability. It is suitable for any material containing long fibers and can reduce the investment cost of raw materials. It is widely used in many industries, such as food processing, logistics packaging, warehousing, etc., especially for industries and enterprises with high environmental protection requirements.
Working Principle of 1250T Wood Chip Pallet Press
The molded pallet hot press injects the pre-treated wood chips and binder mixture into the mold through the pressure provided by the hydraulic system. Under high temperature and high pressure, the wood chips and binder are cured into one, forming a molded wood chip pallet. The pressure holding and curing time of molding a pallet is about 90 seconds. Depending on the different models, 150~240 pallets can be produced per day.
Technical Features of 1250-ton Wood Chip Pallet Molding Machine:
1. High pressure: The equipment’s pressure can reach 1250 tons (the nominal pressure is 12500KN, and the system pressure is 25Mpa), and the pallets produced are firm and reliable.
2. High output: The pressure holding and curing time of molding a pallet is short. According to different models, hundreds of pallets can be produced every day, which improves production efficiency.
3. Convenient operation: The equipment adopts a PLC control system, with one-key operation to press and remove the molding. The process is simple and easy to operate, and it is equipped with a fully automatic control system with high visualization, which reduces the difficulty of user operation.
4. Stable structure: The equipment adopts a three-beam, four-column structure, which is strong, stable, and able to withstand high working pressure.
5. Excellent material: The equipment is made of high-quality materials, the oil cylinder is integrally forged and precision-ground, and the new oil cylinder sealing element is highly reliable and has a long service life under high pressure.
6. Energy-saving and high efficiency: The 1250-ton three-beam four-column hydraulic press adopts an advanced hydraulic system and mold design, which can produce wood chip pallet products quickly and efficiently. At the same time, the high-quality servo-driven hydraulic system gives the equipment the advantages of fast response speed, large load and high power compared with traditional hydraulic equipment.
Production Process of Wood Chip Pallets:
♣ Crushing: Use a crusher to preliminarily chip and crush raw materials such as wood chips, straw, and rice straw to ensure that they reach a particle size suitable for production requirements.
♣ Drying: Dry the crushed raw materials at a high temperature to reduce their moisture content to less than 3%. This will ensure that the moisture in the raw materials is fully evaporated and improve the stability and durability of the product.
♣ Glue mixing: The dried raw materials will enter the glue mixer and be evenly mixed with the adhesive.
♣ Compression molding: In a 1250-ton four-column hydraulic press, the mold is filled with raw materials mixed with glue, and it is molded at one time under high temperature and high pressure.
Advantages of 1250-ton Wood Chip Tray Molding Machine:
1. Environmental advantages: Pallets made of renewable raw materials such as wood chips and plant fibers are environmentally friendly and in line with modern environmental protection concepts.
2. Strong customization: The equipment can be customized according to different pallet specifications and customer needs, including the reasonable design of the work surface, opening height, stroke, etc., as well as the replacement and installation of molds, to meet customers’ diverse needs.
3. One machine for multiple uses: By replacing the mold, the equipment can also be used for nine-foot plastic pallet molding, bamboo plastic pallet hot pressing, etc., which improves its utilization rate and flexibility.
In summary, the 1250-ton composite hydraulic press has many advantages, such as high pressure, high output, convenient operation, stable structure, excellent material, energy savings and high efficiency, and the use of environmentally friendly materials. It has broad application prospects and market demand in the field of wood chip pallet production.
