1600T Fast Forging Press
Zhengxi designs and produces hot die forging hydraulic presses, forging hydraulic presses, multi-directional die forging presses, and other equipment for processing flanges, bearings, automobile transmission shafts, universal joints, forks, various automobile forgings, forged bucket teeth, piston rods, mining needles, and other products.
The Main Design Advantages of 1600T Fast Forging Press
1. Mainly made of steel plate welding parts, which have been tempered, vibrated, and aged. The frame design is based on finite element analysis and has high rigidity and precision. This ensures that the machine has small deformation and is more convenient to use. The workbench that moves forward and backward can also be specially customized.
2. Formulate the stroke height of the hydraulic cylinder according to the customer’s different choices. It can be customized according to customer requirements. A good hydraulic pump station can provide powerful power. An anti-seismic pressure gauge and pressure regulating valve are installed on the pump station to allow users to observe and adjust the machine’s pressure at any time.
3. It has a good power mechanism and electrical system. Using button centralized control, three working modes of adjustment, manual and semi-automatic can be realized. The machine’s working pressure, pressing speed, no-load rapid descent and deceleration stroke, and range can be adjusted according to process needs. It can complete the ejection process and can have three process methods: the ejection process and the stretching process. Each process has two process actions: fixed pressure and fixed range. The constant pressure molding process has ejection delay and automatic return after pressing.
Structural Design Features of 1600T Fast Forging Press:
1. Designed through computer optimization, the four-pillar structure is simple, economical, and practical.
2. The hydraulic control system adopts a plug-in integrated system, which has reliable action, long service life, small hydraulic impact, and reduces connecting pipelines and leakage points.
4. The electrical system controlled by imported PLC is compact in structure, sensitive and reliable in operation, and easy to use and maintain.
5. The four columns are made of high-strength alloy steel, with hard chromium plating on the surface and good wear resistance.
6. It adopts a bottom-mounted oil cylinder and has a compact body.
7. The frame and movable workbench of the 1,600-ton fast forging press has high precision, good rigidity, and strong resistance to lateral force. They are especially suitable for pressing products with high precision and asymmetry.
8. The movable workbench is fast and has high production efficiency.
9. The cylinder is integrally forged and ground and has high reliability under high-pressure conditions.
1600T Fast Forging Press Technical Parameters
Specifications | 1600T |
Nominal pressure(MN) | 16 |
System pressure (MPa) | 25 |
Opening height(mm) | 2500 |
Slider stroke(mm) | 1300 |
Column center distance(mm x mm) | 2500×1400 |
Return speed (mm/s) | 250 |
Working speed(mm/s) | 45 |
Downward speed(mm/s) | 250 |
Mobile platform size(mm x mm) | 3000×1300 |
Movable station itinerary (mm) | 1500 |
Movable platform speed (mm/s) | 150 |
Number of fast forgings (times/min) | 45 |
Allowable eccentricity (mm) | 100 |
Main motor power (KW) | 750 |
Application Scope of 1600 Tons Fast Forging Press
Gear transmission accessories, forging blanks for transmission machinery, transmission forgings, power fittings blanks, sprocket blanks, mining machinery forgings, valve body blanks, gear blanks, shaft blanks, flange blanks, bolt and nut forgings, locks. Blanks with large holes can be directly punched or punched.
Differential side gears and planetary gears (bevel gears), spur helical gear forgings, automobile connecting rods, car wheel hub bearing inner and outer rings, car constant velocity universal joints, automobile generator magnetic poles, universal joint forks, Automobile engine turbine disc, etc.
Zhengxi Hydraulic Equipment Manufacturing Co., Ltd. can design and customize hot forging hydraulic presses, multi-station die forging hydraulic presses, forging hydraulic presses, etc. with various structures and tonnages according to user needs. The frame of this 1,600-ton fast forging press is based on a traditional three-beam and four-column frame, with the internal structure of the upper and lower beams optimized. Improves the flexibility of the frame and absorbs impacts. After the beam is welded, the welding stress is completely eliminated by annealing, ensuring the strength and rigidity of the frame. According to the characteristics of aluminum alloy forging forming technology, the parts are small and the stress is concentrated. The slider is in the form of single-cylinder pressurization to effectively adapt to the use situation of stress concentration. It is fast, stable in performance, and cost-effective, making it an ideal choice for purchasing customized hot forging hydraulic presses.