Anan zamu gabatar da 10 da zarar an yi amfani da tsarin sarrafa filastik. Karanta don sanin ƙarin cikakkun bayanai.
1. Allurar rigakafi
2. Bude molding
3. Extrusion Molding
4. Calender (takardar, fim)
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6. Rashin daidaituwa na gyara
7. Motar juyawa
8. Takwas, saukar da filastik
9. Brainer forming
10. Slush molding
1. Allurar rigakafi
Tsarin allurar allura shine ƙara kayan abinci ko kayan albarkatu cikin hutawa, da kayan abinci suna mai zafi kuma narke cikin yanayin ruwa. Dubawar ta hanyar dunƙule ko piston na injin allura, yana shiga cikin ƙwayar ƙwayar cuta ta hanyar bututun ƙarfe da kuma tsarin ƙirar ƙarfe da kuma siffofin da ke cikin ƙoshin lafiya. Abubuwan da suka shafi ingancin allurar rigakafi: matsarin tsari, lokaci na tsari, da allura zazzabi.
Tsarin tsari:
AMFANI:
(1) Short Matsakaicin Matsayi, Babban Sadarwar, da Sauƙin sarrafa kai.
(2) Zai iya samar da sassan filastik tare da siffofi masu hadaddun, madaidaicin girma, da karfe ko ƙarfe ko ƙarfe.
(3) ingancin samfurin.
(4) kewayon karbuwa.
Gajerabar wa'azi:
(1) Farashin kayan aikin gyara na allurar rigakafi ne in mun gwada da girma.
(2) tsarin allurar allura yana da hadaddun.
(3) Kudin samarwa yana da girma, tsarin samarwa yana da tsawo, kuma bai dace da samar da filayen filastik na biyu ba.
Aikace-aikacen:
A cikin kayayyakin masana'antu, kayayyakin allura masu alluna sun haɗa da kayayyaki na dafa abinci (glades da kuma kayan kwalliya, kayan kwalliya, kekuna, kayayyaki iri-iri, sassan kayan masana'antu, da sauran kayayyaki, da sauransu.
1) Sanya jiga-gyare
Saka da abun ciki yana nufin allurar resin bayan saukar da abubuwan da aka shirya abubuwan da aka shirya abubuwa daban-daban a cikin mold. Hanyar da aka gyara a cikin abin da aka sanya kayan molten a cikin saka kuma ya ƙarfafa don samar da samfurin haɗin.
Tsarin tsari:
(1) hadewar da aka riga aka tsara abubuwan da aka sanya da yawa yana sa post-Injiniyan samfurin hade ƙarin m.
(2) hade da sassauci mai sauƙi da lanƙwasa-resin resin da tsayayyen, ƙarfi, da kuma zazzagewa da kayan ƙarfe da aka haɗa da filayen ƙarfe.
(3) Musamman musamman ta amfani da hadewar rufin resin da kuma yin baƙin ƙarfe, samfurori masu kamawa na iya haɗuwa da ainihin abubuwan samfuran lantarki.
(4) Don tsayayyen samfuran da aka gyara da kuma mai lankwasa samfuran da aka gyara akan subrate na roba za a iya tsallake, ana iya shirya haɗakar atomatik na tsarin da ya fi sauƙi.
2) allurar rigakafi biyu
Hanyoyi masu launi biyu-launi yana nufin hanyar da aka gyara na yin amfani da shirye-shiryen launuka daban-daban daban-daban guda biyu daban-daban. Yana iya sa filastik ya bayyana a launuka biyu daban-daban kuma yana iya sa sassan filastik suka gabatar da tsarin yau da kullun ko rashin daidaituwa na sassan filastik.
Tsarin tsari:
(1) Core kayan zai iya amfani da ƙananan kayan haɗin gwiwa don rage yanayin yin allura.
(2) Daga la'akari da kariya na muhalli, ainihin kayan za su iya amfani da kayan sakandare.
(3) Dangane da halaye daban-daban na amfani da halaye daban-daban, misali, kayan m ana amfani dasu don fata Layer na lokacin farin ciki samfuran, ana amfani da kayan wuya don ainihin kayan. Ko ainihin kayan za su iya amfani da kumfa filastik don rage nauyi.
(4) Za'a iya amfani da kayan ƙimar ƙimar ƙira don rage farashin.
(5) Ana iya yin kayan fata ko kayan core tare da kayan samarwa na musamman, kamar tsangwama na tsaka-tsaki, babban abin da ake ciki na lantarki, da sauran kayan. Wannan na iya haɓaka aikin samfurin.
(6) Haɗin da ya dace da kayan fata da kuma kayan abu na iya rage matsanancin damuwa na samfuran da aka gyara, da kuma ƙara ƙarfin kayan aikin ko kayan ƙasa.
3) tsarin ingin microfoam
Tsarin ingin microfoam na ingantawa shine ingantaccen madaidaicin ingantaccen fasahar ƙira. Samfurin ya cika da fadada pores, kuma ana kammala samfurin a ƙarƙashin ƙananan da matsakaita matsi.
Za'a iya raba tsarin sarrafa kayan aikin microcelular tsari zuwa matakai uku:
Da farko, ruwa mai santsi (carbon dioxide ko nitrogen) yana narkar da cikin narkewar narkewa don samar da bayani guda ɗaya. Sa'an nan kuma a allurar a cikin ƙirar ƙwayar cuta a ƙananan zazzabi da matsin lamba ta hanyar canjin bututun. An kafa babban adadin iska mai girma a cikin samfurin saboda rashin lafiyar kwayoyin halitta da aka haifar da yawan zafin jiki da ragi. Wadannan kumfa nuclei sannu a hankali girma don samar da kankanin ramuka.
Tsarin tsari:
(1) madaidaicin allurar gyara.
(2) Bango yawan iyakokin allurar rigakafi. Zai iya rage nauyin kayan aikin kuma gajarta sake zagayowar.
(3) Rashin lalacewa da kwanciyar hankali na kayan aiki ana inganta su sosai.
Aikace-aikacen:
Maro Dashboards, bangarorin ƙofa, kwandon shara, da sauransu.
4) allurar Nano (nmt)
NMT (Fasahar Nano) hanya ce ta hada karfe da filastik da tsirara. Bayan farjin ƙarfe shine Nano-bi-da-bi-bi, filastik ne kai tsaye allura a kan karfe farfajiya, domin a kafa karfe da filastik a kafa. Nano Molding Fasahar Nano ya kasu kashi biyu kamar wurin filastik:
(1) filastik shine ingantaccen haɗakar bayyanar bayyanar mara bayyana.
(2) Filin filastik ya zama antredly for surface na waje.
Tsarin tsari:
(1) Samfurin yana da bayyanar ƙarfe da rubutu.
(2) Sauƙaƙa ƙirar sassan kayan aikin, yin Samfurin Samfurin, na bakin ciki, ya karu, karami, da ƙarin tsada-tasiri fiye da sarrafa CNC.
(3) Rage farashin samarwa da ƙarfin haɗin kai, kuma yana rage yawan amfani da bukatun bukatun.
Karfe da aka zartar da kayan kayan:
(1) aluminum, sannu-resum, jan ƙarfe, bakin karfe, bakin karfe, baƙin ƙarfe, galvanized takardar, tagulla.
(2) Rashin daidaituwa na aluminum righoy yana da ƙarfi, gami da jerin 1000 zuwa 7000.
(3) Resins ya ƙunshi PPS, PBT, PA6, PA66, da PPA.
(4) PPS yana da ƙarfi mai ƙarfi sosai (3000n / C㎡).
Aikace-aikacen:
Shari'ar wayar hannu, shari'ar laftop, da sauransu.
Bude molding
Bude molding shine matsa matsakaicin thermoplastic rud kayan da aka ɓata daga cikin wuta a cikin mold, sannan a busa iska a cikin albarkatun ƙasa. Kayan kwalliyar ruwa mai narkewa a ƙarƙashin aikin matsin iska da kuma bin bango na murfin ƙwanƙwasa. A ƙarshe, hanyar sanyaya da kuma inganta cikin tsarin samfurin da ake so. Bude molding ya kasu kashi biyu: fim din mold da m buurta molding.
1) Fim din fim
Fim din shine ya mamaye filastik na bakin teku a cikin bututun mai bakin ciki daga dutsen shekara ta mutu daga cikin Extruder Everruder. A lokaci guda, busa da sauri iska a cikin rami na ciki na bakin ciki bututun daga tsakiyar jirgin saman. Tushewar bakin ciki ana busa cikin fim ɗin tubular tare da mafi girma diamita (wanda aka fi sani da shi bayan sanyaya.
2) Bude m molding
Murmushin molding fasahar fasahar ta sakandare wacce ke sanya murkushe muryar roba ta rufe a cikin ƙirar ƙwayar cuta ta hanyar matsakaicin gas. Kuma hanya ce ta samar da kayayyakin filayen filastik. Muryar molding ta bambanta da hanyar masana'antu, gami da iska mai ƙarfi, allurar bushewa, da shimfiɗa molding.
1)Fitar da bugun zuciya:Yana da tsallaka parbular parison tare da extrup shi a cikin kogon mold kuma rufe ƙasa yayin da yake zafi. Don haka sai a wuce iska iska a cikin rami na ciki babu komai kuma busa shi cikin siffar.
2)Allura tayar da m:An samo parison ta hanyar rashin daidaituwa. Parison ya ci gaba da ainihin ƙirar. Bayan an rufe salla tare da mold mai busa, iska mai jujjuya ta ta hanyar m mold. An sami paroon, sanyaya, kuma ana samun samfurin bayan ƙuruciya.
AMFANI:
Bangon kauri daga samfurin shine uniform, haƙuri mai nauyi ne ƙanana, aikin aiki ba shi da yawa, kuma sasannin shayar da su ƙanana ne.
Ya dace da samar da ƙananan kayan girki tare da manyan batir.
3))Strowch Bugun molding:Parterison da aka mai zafi zuwa zazzabi mai shimfiɗa an sanya shi a cikin busa mold. Ana samun samfurin ta hanyar shimfiɗa mai tsayi tare da sanda mai shimfiɗa kuma shimfiɗa a kwance tare da gogewar da aka matse shi.
Aikace-aikacen:
(1) Bayar da moling mold ana amfani dashi don yin filastik na bakin ciki.
(2) Mowlow busa molding ana amfani da shi don yin m filayen filastik (kwalabe, gwangwani, shayarwa, gwangwani, kayan ado, da sauransu).
Haskakawa
Hanyoyin hanawa sun fi dacewa da ƙarfin aikin thermoplastics kuma ya dace da gyaran wasu thermosetting kuma karfafa makabarta mai kyau. Tsarin haɗakarwa shine amfani da dunƙule mai jujjuyawa don cirewa mai mai zafi da kuma moltt thermoplastic rwai daga kai tare da siffar sashe tare da sifar-sashi. Saannan Shafaffen ta hanyar Shafa, kuma ya yi sanyi kuma ya zama sanadin da mai sanyaya ta hanyar zama samfur tare da sashin giciye da ake buƙata.
Tsarin tsari:
(1) ƙarancin kayan aiki.
(2) Yin aiki mai sauki ne, tsari yana da sauƙin sarrafawa, kuma ya fi dacewa a fahimci ci gaba da atomatik.
(3) Babban ingancin samarwa.
(4) ingancin samfurin shine daidaituwa da m.
(5) samfuran ko samfuran Semi-da aka gama tare da siffofin bangarorin daban-daban za a iya samu ta hanyar canza matukan injin.
Aikace-aikacen:
A fagen ƙirar samfuri, saurin haɗawa yana da aiki mai ƙarfi. Iri nau'ikan kayayyakin da aka fitar sun hada bututu, fina-finai, sanduna, mura, masu kwantena, faranti, faranti, kayan kwalliya, da sauran kayan fasli na musamman.
(Sheet, fim)
Calnering hanya ce wacce filastik kayan filastik suka wuce ta jerin masu zafi rollers don haɗa su cikin fina-finai ko zanen gado a ƙarƙashin aikin wucewa da shimfiɗa.
Tsarin tsari:
Abvantbuwan amfãni:
(1) kyakkyawan samfurin samfuri, babban ƙarfin samarwa, da kuma haɓaka haɓaka atomatik.
(2) Rashin daidaituwa: manyan kayan aiki, babban buƙatu, kayan aiki masu yawa, da kuma girman kayan aiki da yawa, da kuma girman kayan aiki yana iyakance da tsawon rumber na calder.
Aikace-aikacen:
Ana amfani dashi sosai a cikin fim ɗin PVC mai laushi, zanen gado, fata na wucin gadi, fata na fata, da dai sauransu.
Matsawa
Ana amfani da gyaran matsawa sosai don jan robobi na thermosetting. Dangane da kadarorin kayan mold kayan da kuma halayen sarrafa kayan aiki da fasaha, za a iya samun sautin matsawa zuwa nau'ikan biyu: matsawa da lamonation molding.
1) m
Morting Molding shine babbar hanyar don sarrafa robobi masu tsinkayen da kuma robobi masu karfafa gwiwa. Tsarin shine danna kayan albarkatun a cikin mold wanda ya kasance mai zafi zuwa ƙayyadadden kayan da aka kayyade kuma yana gudana da gudana kuma yana cika murfin matsi da kuma cika igiyar matsakaicin matsi. Bayan wani lokaci na lokaci a ƙarƙashin yanayin zafi da matsin lamba, ana samar da kayan abinci a cikin samfuran.Injin matsin lambayana amfani da wannan tsari.
Tsarin tsari:
Abubuwan da aka gyara suna da yawa a cikin zane, daidai a cikin girman, ba tare da alamun ƙofa, kuma suna da kwanciyar hankali ba.
Aikace-aikacen:
Daga cikin kayayyakin masana'antu, samfuran samfuran da aka haɗa sun haɗa da kayan lantarki (matabbata da kwasfa, kayan lambu, ƙyallen katako, jita-jita, dazuzzuka, suna ɗaukar ƙofofin filastik, da sauransu.
2) molation m
Tsarin laming shine hanyar hada yadudduka biyu ko fiye daban ko daban-daban a cikin duka tare da kayan kwalliya ko kayan kwalliya kamar yadda ake dumama da yanayin matsi.
Tsarin tsari:
Tsarin zanen gado ya ƙunshi matakai uku: impregnation, latsa, da aiki bayan aiki. Ana amfani dashi sosai a cikin samar da zanen filastik na filastik, bututu, sanduna, da samfuran ƙira. Rubutun yana da yawa kuma farfajiya mai santsi da tsabta.
Cuttrutrve allurar gyada
Matsalar cututtukan ƙwayar cuta mai narkewa shine hanyar da kuma hanyar da aka zana filayen filastik. Tsarin yana kama da tsarin allurar. A lokacin ƙididdigar allurar motsa jiki, ana filastik filastik a cikin ciyarwar rami na m, sannan ya shiga cikin tsarin gating. Ana amfani da ƙyamar cututtukan fata a cikin ganga na injin ingin na allurar.
Bambanci tsakanin allurar kila da matsawa: Tsarin matsawa: Tsarin matsawa shine don ciyar da kayan da farko sannan kuma yana rufe ƙirar, yayin da ake ganin ƙayyadadden da za a rufe kafin a rufe.
Tsarin tsari:
Abvantbuwan amfãni: (idan aka kwatanta da matsawa)
(1) An filastik filastik kafin shigar da rami, kuma yana iya samar da sassan filastik, ganyen bakin ciki ko canje-canje masu kyau a cikin kauri.
(2) Ka rage matsewar Molding, inganta haɓakar samarwa, kuma inganta yawa da ƙarfin sassan filastik.
(3) Tunda an rufe shi gaba ɗaya kafin a rufe filastik gaba ɗaya, walƙiya ta rarrabuwa, madaidaicin madaidaicin ɓangaren filastik yana da sauƙin garantin, kuma farfajiya kuma ma ya zama ƙasa.
Gajerabar wa'azi:
(1) Koyaushe zai kasance wani ɓangare na sauran kayan da aka bari a ɗakin ciyarwa, da kuma amfani da albarkatun ƙasa yana da girma.
(2) A trimming na ƙofar ƙofar yana ƙara aikin aiki.
(3) matsin lamba na ƙwararru ya fi wanda na matsawa da matsakaiciya, da kuma adadin shrinkage ya fi wanda na matsakaiciyar matsawa.
(4) Tsarin ƙirar yana da matukar rikitarwa fiye da na matsawa.
(5) Yanayin aiwatarwa mai rauni ne fiye da matsawa, kuma aikin yana da wahala.
Resistation Molding
Mogaling mold yana ƙara filastik kayan filastik a cikin ƙirar, sannan kuma mold an ci gaba da juyawa tare da axes masu tsayi da mai zafi. A karkashin aikin nauyi da thermal makamashi, da filastik albarkatun a cikin mold yana da daidaitawa kuma a daidaita shi da daidaituwa, kuma an narke shi da kyau. An samo shi cikin siffar da ake buƙata, sannan ya sanyaya kuma mai siffa, wanda ya ƙazantu, kuma a ƙarshe, an samo samfurin.
AMFANI:
(1) Bayar da ƙarin sararin zane kuma rage farashin taro.
(2) canji mai sauƙi da araha.
(3) Ajiye kayan ƙasa.
Aikace-aikacen:
Polo mai ruwa, ƙwallo na ruwa, kananan wurin wanka, sarƙoƙin keke, murfin gona, tukunyar kayan aikin gona, ƙwayoyin cuta, da sauransu.
Takwas, filastik digo
Sauran mold shine amfani da kayan polymer na therymer na therymer tare da halaye masu ban sha'awa, wato, viscous kwarara a ƙarƙashin wasu yanayi, da kuma halayen dawo da m jihar zazzabi. Kuma amfani da hanyar da ta dace da kayan aikin musamman zuwa Inkjet. A cikin jihar da ke gudana, an gyara shi cikin siffar da aka tsara kamar yadda ake buƙata sannan ya ƙarfafa a zazzabi a ɗakin. Tsarin fasaha yakan hada da matakai uku: yin la'akari da daskararren mai sanyi da kuma amincewa.
AMFANI:
(1) Samfurin yana da kyakkyawar magana da mai sheki.
(2) Yana da kayan kwalliya na jiki kamar anti-fring, mai hana ruwa, da kuma gurbataccen gurbata.
(3) yana da tasiri na musamman.
Aikace-aikacen:
Filayen filastik, balloons, kwaroron roba, da sauransu.
Borter forming
Birer forming, wanda kuma aka sani da comuum foring, yana daya daga cikin hanyoyin thermoploric da thermofing. Yana nufin matsar da takardar ko kayan farantin kan firam na injin yin fage. Bayan dumama, za a tallafa shi a kan mold by vackuum ta hanyar tashar iska a gefen m. Bayan ɗan gajeren lokaci na sanyaya, ana samun samfuran samfuran filastik.
Tsarin tsari:
Hanyoyin aiki suna haifar da hanyoyin da ke haifar da tsarin concave, Convex sun mutu daga na'urar buffer na gas, da sauransu.
AMFANI:
Kayan aikin yana da sauki, mold ɗin baya buƙatar yin tsayayya da matsi kuma ana iya yin ƙarfe, itace, ko gypsum, da sauri da sauri.
Aikace-aikacen:
Amfani da shi a cikin kayan abinci na ciki da waje na abinci, kayan kwalliya, kayan lantarki, kayan abinci, kayayyakin kula da lafiya, kayayyakin kiwon lafiya, kayan aikin lafiya, ofis, wuraren shakatawa, ofis da sauran masana'antu; Kofuna masu amfani, kofuna waɗanda masu kama da ko da dai sauransu, da sauransu, trays, seedling trays, seerling mai sauri kwalaye.
Slush mold
Slush mold shine zuba manna filastik (filastik) a cikin mold (concave ko mata) wanda aka zage shi ga wani zazzabi. The manna filastik kusa da bango na ciki na murƙushewar kogin zai yi gel saboda zafi, sannan a zubo da filastik da ba ya yin gelled. Hanyar da zahirin da zafi (yin burodi da narkewa) da filastik filastik a haɗe zuwa bango na ciki na matsakaicin kofin, sannan sanyawar shi don samun samfurin m daga mold.
Tsarin tsari:
(1) Lowerancin kayan aiki, da kuma saurin samar da kaya.
(2) Tsarin tsari mai sauki ne, amma daidaito na kauri, da inganci (nauyi) na samfurin ba shi da kyau.
Aikace-aikacen:
Ana amfani da shi musamman don Dashboards ɗin mota da kuma sauran samfuran da ke buƙatar babban abin da hannu da kuma tasirin gani, slubs, slushn filastik yatsun, da sauransu.
Lokaci: Apr-19-2023
