Da yake magana game da fasahar samar da fiber na basalt, dole ne in yi magana game da Paul Dhe daga Faransa.Shi ne mutum na farko da ya fara tunanin fitar da zaruruwa daga basalt.Ya nemi takardar izinin Amurka a shekarar 1923. A shekara ta 1960, Amurka da tsohuwar Tarayyar Soviet duk sun fara nazarin amfani da basalt, musamman kayan aikin soja kamar roka.A arewa maso yammacin Amurka, yawancin nau'ikan basalt sun taru.Jami'ar Jihar Washington RVSubramanian ta gudanar da bincike a kan sinadarai na basalt, yanayin extrusion da kaddarorin jiki da sinadarai na filayen basalt.Owens Corning (OC) da wasu kamfanonin gilashi da dama sun gudanar da wasu ayyukan bincike masu zaman kansu kuma sun sami wasu haƙƙin mallaka na Amurka.A kusa da 1970, Kamfanin Glass na Amurka ya watsar da bincike na fiber basalt, ya kafa dabarunsa na mayar da hankali ga ainihin kayayyakinsa, kuma ya haɓaka filayen gilashi da yawa ciki har da Owens Corning's S-2 gilashin fiber.
A lokaci guda kuma, ana ci gaba da aikin bincike a Gabashin Turai.Tun cikin 1950s, cibiyoyin masu zaman kansu da ke wannan yanki na bincike a Moscow, Prague da sauran yankuna sun kasance ƙasa ta tsohuwar Ma'aikatar Tsaro ta Tarayyar Soviet kuma ta mai da hankali a cikin tsohuwar Tarayyar Soviet kusa da Kiev a Ukraine.Cibiyoyin bincike da masana'antu.Bayan wargajewar Tarayyar Soviet a shekarar 1991, an rarraba sakamakon binciken da Tarayyar Soviet ta yi kuma aka fara amfani da su a kayayyakin farar hula.
A yau, yawancin bincike, samarwa da aikace-aikacen kasuwa na fiber basalt sun dogara ne akan sakamakon bincike na tsohuwar Tarayyar Soviet.Idan aka dubi yanayin ci gaban da ake samu na fiber basalt na cikin gida a halin yanzu, akwai kusan nau'ikan fasahar samar da fiber na basalt iri uku: ɗaya ita ce tanderun haɗaɗɗiyar wutar lantarki da Sichuan Aerospace Tuoxin ke wakilta, ɗayan kuma tanderun narkar da wutar lantarki da Zhejiang Shijin ke wakilta. Kamfanin, ɗayan kuma ita ce tanderun haɗaɗɗiyar wutar lantarki wanda Sichuan Aerospace Tuoxin ke wakilta.Irin shi ne Zhengzhou Dengdian Group ta basalt dutse fiber a matsayin wakilin duk-lantarki narke tanki kiln.
Kwatanta ƙwarewar fasaha da tattalin arziƙi na matakai daban-daban na samar da gida, injin wutar lantarki na yanzu yana da ingantaccen samarwa, daidaiton sarrafawa, ƙarancin amfani da makamashi, kariyar muhalli, kuma babu hayaƙi mai ƙonewa.Ko dai fiber gilashi ne ko fasahar samar da fiber na basalt, ƙasar tana ba da haɗin kai ga haɓaka tanderu masu amfani da wutar lantarki don rage hayaƙin iska.
A shekarar 2019, hukumar raya kasa da yin gyare-gyare ta kasar a karon farko ta hada da fasahar zanen fasahar zanen filayen fiber pool a cikin "Katalojin Shirye-shiryen Gyara Tsarin Kayayyakin Masana'antu na Kasa (2019)" don karfafa ci gaba, wanda ya nuna alkiblar ci gaban basalt na kasar Sin. masana'antar fiber kuma ya jagoranci masana'antar samarwa don canzawa a hankali daga kiln naúrar zuwa manyan wuraren tafki., Tafiya zuwa manyan sikelin samarwa.
A cewar rahotanni, fasahar slug na kamfanin Kamenny Vek na kasar Rasha ya haɓaka fasahar zanen tanderu mai ramuka 1200;kuma masana'antun cikin gida na yanzu suna mamaye fasahar slug unit mai ramuka 200 da 400.A cikin shekaru biyu da suka gabata, kamfanoni da yawa na cikin gida an ci gaba da yin yunƙuri a cikin binciken 1200-rami, 1600-rami, da ramuka 2400, kuma an sami sakamako mai kyau, kuma sun shiga matakin gwaji, ƙaddamar da wani tsari na gwaji. kyakkyawan tushe don samar da manyan tankunan tanki da manyan tudu a kasar Sin a nan gaba.
Basalt ci gaba da fiber (CBF) babban fasaha ne, fiber mai ƙarfi.Yana da halaye na babban abun ciki na fasaha, ƙwararrun ƙwararrun ƙwararrun ma'aikata, da fa'idodin ƙwararru masu yawa.A halin yanzu, fasahar tsarin samarwa har yanzu tana cikin matakin farko na ci gaba, kuma a yanzu an mamaye ta ne ta hanyar kiln guda ɗaya.Idan aka kwatanta da masana'antar fiber gilashin, masana'antar CBF tana da ƙarancin yawan aiki, yawan amfani da makamashi mai yawa, tsadar samarwa, da ƙarancin ƙarancin kasuwa.Bayan kusan shekaru 40 na ci gaba, an samar da manyan tankunan tankuna na tan dubu 10,000 da tan 100,000.Ya balaga sosai.Kamar samfurin ci gaba na fiber gilashin, fiber na basalt zai iya motsawa sannu a hankali zuwa manyan kayan kiln don ci gaba da rage farashin samarwa da inganta ingancin samfur.
A cikin shekarun da suka wuce, yawancin kamfanonin samar da kayayyaki na cikin gida da cibiyoyin bincike na kimiyya sun ba da gudummawar ma'aikata, kayan aiki da albarkatun kuɗi a cikin binciken fasahar samar da fiber basalt.Bayan shekaru na bincike na fasaha da aiki, fasahar samar da fasaha na zane-zane guda ɗaya ya girma.Aikace-aikace, amma rashin isasshen zuba jari a cikin binciken fasahar kiln tanki, ƙananan matakai, kuma yawanci ya ƙare a rashin nasara.
Bincike kan fasahar kiln tanki: kiln kayan aiki yana daya daga cikin kayan aiki masu mahimmanci don samar da basalt ci gaba da fiber.Ko tsarin kiln yana da ma'ana, ko rarraba yawan zafin jiki yana da ma'ana, ko kayan haɓakawa na iya jure wa rushewar bayani na basalt, matakan sarrafa matakin ruwa da zafin jiki na tanderun Mahimman batutuwan fasaha kamar sarrafawa duk suna gabanmu kuma suna buƙatar warwarewa. .
Manyan tanki kilns wajibi ne don samar da manyan ayyuka.An yi sa'a, rukunin Dengdian ya jagoranci yin manyan ci gaba a cikin bincike da haɓaka fasahar tanki mai narkewa.A cewar mutanen da suka saba da masana'antar, kamfanin a yanzu yana da babban tanki mai narkewa mai dumbin lantarki tare da ikon samar da ton 1,200 yana aiki tun daga 2018. Wannan babban ci gaba ne a fasahar zane na basalt fiber duka- narkewar tankin tanki na lantarki, wanda ke da mahimmancin tunani da haɓaka mahimmancin haɓakar masana'antar fiber na basalt gabaɗaya.
Binciken fasahar slat babba:Ya kamata manyan kilns su kasance da manyan tukwane masu daidaitawa.Binciken fasaha na slat ya ƙunshi canje-canje a cikin kayan aiki, tsararru na ƙwanƙwasa, rarraba zafin jiki, da kuma tsara girman tsarin slats.Wannan ba dole ba ne kawai ƙwararrun ƙwararrun ƙwararrun suna buƙatar gwada ƙarfin hali a aikace.Fasahar samar da babban zamewar farantin yana ɗaya daga cikin manyan hanyoyin don rage farashin samarwa da haɓaka ingancin samfur.
A halin yanzu, adadin ramuka a cikin basalt ci gaba da fiber slats a gida da waje shine galibi ramuka 200 da ramuka 400.Hanyar samar da sluices da yawa da manyan slats za su kara ƙarfin injin guda ɗaya ta hanyar yawa.Jagoran bincike na manyan slats zai bi ra'ayin ci gaban gilashin gilashin gilashi, daga ramukan 800, ramukan 1200, ramukan 1600, ramukan 2400, da sauransu zuwa ga ƙarin ramukan slat.Binciken da bincike na wannan fasaha zai taimaka farashin samarwa.Rage fiber na basalt kuma yana ba da gudummawa ga haɓaka ingancin samfur, wanda kuma shine makasudin ci gaban gaba.Yana da taimako don inganta ingancin fiber basalt kai tsaye ba tare da jujjuyawa ba, da haɓaka aikace-aikacen fiberglass da kayan haɗin gwiwa.
Bincike akan albarkatun basalt: albarkatun kasa sune tushen samar da masana'antu.A cikin shekaru biyu da suka gabata, saboda tasirin manufofin kiyaye muhalli na kasa, yawancin ma'adinan basalt a kasar Sin ba su iya yin hakar ma'adinan kamar yadda aka saba.Raw kayan ba su taba zama abin mayar da hankali na samar da masana'antu a baya.Ya zama cikas ga ci gaban masana'antu, sannan kuma ya tilastawa masana'antun da cibiyoyin bincike fara nazarin yadda ake haɗa albarkatun basalt.
Siffar fasaha na tsarin samar da fiber na basalt shine bin tsarin samar da tsohuwar Tarayyar Soviet kuma yana amfani da ma'adinin basalt guda ɗaya a matsayin albarkatun kasa.Tsarin samarwa yana buƙatar akan abun da ke cikin ma'adinai.Halin ci gaban masana'antu na yanzu shine amfani da ma'adinan basalt na halitta guda ɗaya ko daban-daban don daidaita samarwa, wanda yayi daidai da halayen masana'antar basalt da ake kira "sifili watsi" halaye.Kamfanonin samar da kayayyaki da dama na cikin gida sun yi bincike da ƙoƙari.
Lokacin aikawa: Afrilu-29-2021
