Tsarin Stamping a cikin masana'antar masana'antu

Motocin an kira su "injunan da suka canza duniya." Saboda masana'antar mota ta mota tana da ingantacciyar hanyar masana'antu mai ƙarfi, ana ɗaukarsa alama ce mai mahimmanci ga matakin haɓaka tattalin arziƙin ƙasar. Akwai manyan matakai huɗu a cikin motoci, da tsarin sa ido shine mafi mahimmanci na manyan matakai huɗu. Kuma shi ne kuma farkon manyan matakai huɗu.

A cikin wannan labarin, zamu nuna tsari na hatimin a masana'antar mota.

Tebur na abun ciki:

1. Me aka hatimi?
2. Stamping mutu
3. Kayan aiki
4. Albashi
5. Ma'auni

1. Menene hatimin?

1) Ma'anar tambari

Stamping tsari ne na tsari wanda yake amfani da karfi na waje don faranti, tube, bututu, da bayanan martaba da bayanan da aka yi amfani da su (sassaka da za a iya samun nakasassu (sassan da ake buƙata. Stamping da kuma manta da aikin filastik (ko sarrafa matsin lamba). Abubuwan da aka yi wa tambari galibi suna da launin shuɗi da kuma zanen ƙarfe mai sanyi da tube. Daga cikin samfuran karfe a cikin duniya, 60-70% faranti ne, yawancin waɗanda aka sace samfuran da aka gama.

Jikin, Chassis, mai, radioor fass daga motar, da kwanon shara na tukunyar ƙarfe, ƙarfe Core silicon karfe, da sauransu. Duk da aka buga. There are also a large number of stamping parts in products such as instruments and meters, household appliances, bicycles, office machinery, and living utensils.

2) Halayen Tsarin Talla

• Stamping hanya ce mai sarrafawa tare da babban samarwa da ƙarancin abin da ake amfani da shi.
• Tsarin Stamping ya dace da samar da manyan batanni na sassa da samfuran, wanda ke da sauƙi a fahimci tsarin kayan aiki da atomatik, kuma yana da babban aikin samarwa. A lokaci guda, samar da hatimi ba zai iya yin ƙoƙari don cimma ƙarancin sharar gida ba amma ko da ragowar a wasu halaye, ana iya amfani dasu.
• Tsarin aiki ya dace. Babu babban matakin fasaha da mai aiki.
• Abubuwan da aka yi ta hatimi gaba ɗaya ba sa bukatar a machined kuma suna da daidaito mai girma.
• Matattarar saiti suna da kyawawan yanayi. Tsarin stamping yana da ingantacciyar kwanciyar hankali, kuma iri ɗaya ne na sassan sassan ba tare da shafar taro da aikin kayan aiki ba.
• Tun lokacin da aka yi birgima an yi shi ne da karfe ƙarfe, ingancinsu ya fi kyau, wanda ke ba da damar dacewa don hanyoyin magance abubuwan bincike na gaba (kamar electiplating da zane).
• Gudanar da Stamping zai iya samun sassa da ƙarfi, babban ƙarfi, da nauyi.
• Kudin smping sassa taro-samarwa tare da molds yayi low.
• Stamping na iya samar da sassa tare da sifofin hadaddun wadanda suke da wuya a aiwatar da sauran hanyoyin sarrafa ƙarfe.

3) tsari na hatimi

(1) tsari na rabuwa:

An raba takardar a cikin wani layin kwatsam a ƙarƙashin aikin da karfi na waje don samun kayan da aka gama da Semi samfuran tare da wani tsari, girma, da yanke ƙimar kashe.
Yanayin rabuwa: Damuwa a cikin kayan mara nauyi ya wuce iyakar karfin σb.

a. Blanking: Yi amfani da mutu don yanke tare da rufaffiyar ƙoben, da ɓangaren ɓangaren ɓangaren ɓangare bangare ne. Amfani da shi don yin sassa daban-daban na siffofi daban-daban.
b. Punching: Yi amfani da mutu don buga tare da rufaffiyar rufewa, kuma ɓangaren da aka buga shi shine sharar gida. Akwai abubuwa da yawa kamar su da kyau puinting, gefen ci gaba, da rataye punking.
c. Trimming: trimming ko yankan gefuna da kafa sassa ga wani tsari.
d. Rabarwa: Yi amfani da mutu don buga tare da abin da bai dace ba don samar da rabuwa. Lokacin da aka kafa bangarorin dama da dama tare, ana amfani da tsarin rabuwa.

(2) Tsarin tsari:

Ba a yanke haske ba tare da yadudduka ba da kayan da aka gama samu da kuma sikelin.
Tsarin halaye: samar da ƙarfi ess

a. Zane: Tsarin takardar fanko zuwa wurare daban-daban na bude.
b. Flah: An kafa gefen takardar ko samfurin Semi wanda aka gama a tsaye a tsaye a tsaye tare da wani tsari a gwargwadon wani curvature.
c. Shaping: Hanyar yin amfani da ingantacciyar hanyar da ake amfani da ita don inganta daidaituwar daidaitattun sassan da aka kafa ko kuma samun karamin radius.
d. Flipping: An sanya gefen tsayayyen a kan takardar pre-preated ko samfurin da aka gama ko a kan takardar da ba a gina ba.
e. Haɗa: lanƙwasa takarda a cikin siffofi daban-daban tare da madaidaiciya layin na iya aiwatar da sassan tare da sifofi masu rikitarwa.

2. Staming mutu

1) mutu Classigfication

A cewar ka'idar aiki, za a iya raba shi: zane mutu, trimming ci mutuuta mutu, da flowing sauƙa maye.

2) asalin tsari na mold

Abubuwan da suka mutu yawanci sun haɗa da babba da ƙananan sun mutu (convex da concave mutu).

3) Composition:

Sashe
Jagora
Sauya
Iyakance
Kashi na roba
Dagawa da juyawa

3. Kayan aiki

1) latsa inji

Dangane da tsarin gado, za a iya raba fushin zuwa nau'ikan biyu: bude wuraren da aka rufe.

Lissafi Buɗe an buɗe akan bangarorin uku, gado neWanda ya sharadi, da ƙiyayya ita ce matalauta. An yi amfani da shi gabaɗaya don ƙananan wuraren fari. Lissafin latsa yana buɗe a gaban da baya, gado yana rufe, kuma tsayayyen yana da kyau. An yi amfani da shi gaba ɗaya don manyan wurare da matsakaita.

Dangane da nau'in ƙarfin tuki mai ƙarfi, ana iya raba labaran zuwa injin latsa kumalatsa hydraulic latsa.

2) layin da ba a rufe ba

Inji

Ana amfani da injin shearing don yanke madaidaiciyar gefuna daban-daban masu girma na zanen ƙarfe. Siffofin watsa shirye-shirye suna da injiniya da hydraulic.

4. STAMPing kayan

Albarkata abu muhimmin abu ne mai mahimmanci shafi inganci kuma ya mutu rayuwa. A halin yanzu, kayan da za a iya suttura ba kawai ƙananan carbon ba amma kuma bakin karfe ɗaya, da ƙarfe da ƙarfe na aluminum, da sauransu.

Karfe farantin a halin yanzu ana amfani da albarkatun ƙasa a cikin jirgin sama da motoci. A halin yanzu, tare da buƙata don abubuwan ƙwanƙolin ƙwayoyin cuta, sabbin kayan da ke da fararen faranti da faranti na ƙwanƙwasawa da faranti na ƙwanƙwasawa.

Karfe farantin karfe

A cewar kauri: Farantin kauri (sama da 4mm), matsakaici farantin (3-4m), farantin bakin ciki (a ƙasa 3mm). Abubuwan da ke kantin mota galibi sune faranti na bakin ciki.
A cewar m m m mory: farantin karfe farantin karfe, farantin karfe mai sanyi.
Mirgine zafi shine taushi da kayan a zazzabi sama da yawan zafin jiki na adon. Sannan latsa kayan cikin shinge na bakin ciki ko giciye-sashe na billet tare da matsin lamba, saboda kayan ya ƙazantu, amma kaddarorin jiki na kayan ba su canzawa. Tauri da kuma farfadowa da farantin fararen faranti marasa kyau ne matalauta, kuma farashin yana da low. Tsarin rolling zafi yana da wuya kuma ba zai iya mirgine bakin karfe ba.

Cold rollling shine tsari na kara mirgine kayan tare da matsin lamba a zazzabi ƙasa da readlingstallization bayan hawan haushi, a kan hadari na hadawa. Bayan maimaita yaran sanyi-recring-coling-coling-coling (maimaitawa sau 2 zuwa sau biyu), ƙarfe a cikin kayan canjin tsarin ya kasance mai canzawa (recrystallization), da kuma kayan aikin da aka kafa. Sabili da haka, ingancinsa yana da kyau, gamawa yana da girma, girman samfurin yana da yawa, kuma wasan kwaikwayon samfurin yana da yawa, kuma wasan kwaikwayon samfurin yana da yawa, kuma wasan kwaikwayon samfurin yana da yawa, kuma wasan kwaikwayon samfurin yana da yawa, kuma wasan kwaikwayon samfurin yana da yawa, kuma wasan kwaikwayon samfurin yana da yawa, kuma wasan kwaikwayon samfurin yana da yawa, kuma wasan kwaikwayon samfurin yana da yawa, kuma wasan kwaikwayon samfurin yana da yawa, kuma wasan kwaikwayon Samfurin yana da yawa, kuma wasan kwaikwayon samfuri yana da yawa, kuma aikin da tsari na samfurin zai iya biyan wasu buƙatu na musamman don amfani.

Farantin ƙarfe na sanyi da aka haɗa da faranti na carbon carbon carbon carbon carbon carbon carbon carbon, sanyi-birgima faranti na carbon, mai sanyi-da sanyi sanyi faranti, da sauransu.

5. Auft

A ma'auni abu ne na musamman kayan bincike da aka yi amfani da shi da kimanta ingancin ingancin sassa.
A cikin masana'antar kera motoci, komai don yin cikakken sassa, sassan ciki, welding ɗin sub-manyan sassan da ke nufin, ana amfani da su na musamman.

Gwajin Gestortion yana da fa'idar saurin hanzari, daidaito, tunani, da ya dace, da sauransu, kuma yana da dacewa ga bukatun samar da taro.

Gges sau da yawa kunshi sassa uku:

① Sarlelon da Kashi
② Sashe na jiki
③ Abubuwan aiki (sassan wurare masu sauri sun haɗa da: PIN, Canja Gashin, Gifa na Mota, Aunawa Tebur, da sauransu).

Wannan duk abin da za a sani game da tsarin sa ido a masana'antar mota. Zhengxi kwararru neMai samar da couplearfin hydraulic, yana ba da kayan rubutun ƙwararru, kamarzurfin zane mai zurfi. Bugu da kari, muna samarwaHydraulic yana fuskantar sassan kayan aiki. Idan kuna da kowane buƙatu, tuntuɓi mu.