H isakhelo sesinyithi esinzulu umzobo we-hydraulic press
Umatshini wokucofa umzobo onzulu we-H ulungelelanisa ubukhulu becala kwiinkqubo zenxalenye yesinyithi yeshidi ezinjengokolula, ukugoba, ukugoba, ukubumba, ukugquma, ukubethelwa ngenqindi, ukulungiswa, njl.
Umatshini wokushicilela wenzelwe ukudibanisa i-H-isakhelo esinobungqongqo benkqubo, ukuchaneka okuphezulu, ubomi obude kunye nokuthembeka okuphezulu, kwaye isetyenziselwa ukucinezela iinxalenye zentsimbi kwaye inokuhlangabezana nemfuno yokuvelisa kwi-3 shifts / day.
Ulwakhiwo kunye noKwakha
Iiparamitha zoomatshini
Igama | Iyunithi | Ixabiso | Ixabiso | Ixabiso | Ixabiso | |
Umzekelo |
| Yz27-1250T | Yz27-1000T | Yz27-800T | Yz27-200T | |
Uxinzelelo oluphambili lwesilinda | KN | 12500 | 1000 | 8000 | 2000 | |
Die Cushion force | KN | 4000 | 3000 | 2500 | 500 | |
Max.uxinzelelo lolwelo | MPa | 25 | 25 | 25 | 25 | |
Ukukhanya kwasemini | mm | 2200 | 2100 | 2100 | 1250 | |
Main cylinder Stroke | mm | 1200 | 1200 | 1200 | 800 | |
Die Cushion Stroke | mm | 350 | 350 | 350 | 250 | |
Ubungakanani obusebenzayo
| LR | mm | 3500 | 3500 | 3500 | 2300 |
FB | mm | 2250 | 2250 | 2250 | 1300 | |
Ubungakanani bomqamelo wokufa | LR | mm | 2620 | 2620 | 2620 | 1720 |
FB | mm | 1720 | 1720 | 1720 | 1070 | |
Isantya sesilayidi | Phantsi | mm/s | 500 | 500 | 500 | 200 |
Buyela | mm/s | 300 | 300 | 300 | 150 | |
Ukusebenza | mm/s | 10-35 | 10-35 | 10-35 | 10-20 | |
Isantya sokukhupha | Ukukhutshwa | mm/s | 55 | 55 | 55 | 50 |
Buyela | mm/s | 80 | 80 | 80 | 60 | |
Umgama oshukumayo osebenzayo | mm | 2250 | 2250 | 2250 | 1300 | |
Umthwalo webhentshi yokusebenzela | T | 40 | 40 | 40 | 20 | |
Servo motor
| Kw | 140 | 110 | 80+18 | 22 | |
Ubunzima bomatshini | T | 130 | 110 | 90 | 20 |
Die Cushion Iinkcukacha
Intsika
Iikholamu zesikhokelo (iintsika) ziya kwenziwaC45 eshushu forging steelkwaye ube nobukhulu obuqinileyo be-chrome obuyi-0.08mm.Kwaye wenze ukuqina kunye nokuthomalalisa unyango.Umkhono wesikhokelo wamkela umkhono wesikhokelo sobhedu, okwaziyo ukunxiba kwaye uphucula ukuzinza komatshini
Icwecwe
Iplaten yalo matshini idityaniswe yiQ345Bipleyiti yentsimbi enobunzima120mm.Umatshini wonke uphathwa ukushisa ukunciphisa uxinzelelo lwe-welding kunye nokuphucula ukuzinza komatshini.Umphezulu weplaten ucutshungulwa yi-grinder enkulu, kwaye i-flatness inokufikelela0.003mm.
Iprojekthi efanayo
Isicelo
UMzimba oPhambili
Uyilo lomatshini wonke lwamkela uyilo lokuphucula ikhompyuter kwaye luhlalutye ngento enomda.Amandla kunye nokuqina kwezixhobo zilungile, kwaye imbonakalo ilungile.
Isilinda
Amacandelo | Findalo |
Umgqomo wesilinda | Yenziwe nge-45 # yentsimbi ekhandiweyo, ukucima kunye nokuvutha
Ukusila kakuhle emva kokuqengqeleka |
I-Piston Rod | Yenziwe nge-45 # yentsimbi ekhandiweyo, ukucima kunye nokuvutha Umphezulu uqengqelekisiwe kwaye emva koko ufakwe i-chrome-plated ukuqinisekisa ukuqina komphezulu ngaphezulu kwe-HRC48~55 Uburhabaxa≤ 0.8 |
Amatywina | Yamkela umsesane wokutywina womgangatho we-NOK waseJapan |
Ipiston | Ukukhokelwa ngokutyalwa kobhedu, ukuchasana kakuhle kokugqoka, ukuqinisekisa ukusebenza kwexesha elide le-cylinder
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Inkqubo yeServo
1.Servo System Ukuqulunqwa
2.Servo System Ukuqulunqwa
Igama | Model | Pumfanekiso | Ainzuzo |
HMI | Siemens |
| Ubomi beqhosha buvavanywa ngokungqongqo, kwaye awonakali ngokucinezela amaxesha ezigidi ezili-1. Uncedo lwesikrini kunye nempazamo yomatshini, chaza imisebenzi yesikrini, chaza iialam zoomatshini, kwaye uncede abasebenzisi ngokukhawuleza basebenzise umatshini
|
Igama | Model | Pumfanekiso | Ainzuzo |
PLC | Siemens |
| Umgca wokufumana irula ye-elektroniki icutshungulwa ngokuzimeleyo, inamandla okumelana nokuphazamiseka Ulawulo lwedijithali lwe-servo drive kunye nokudibanisa kunye nokuqhuba |
Umqhubi weServo
| YASKAWA |
| I-capacitor ye-busbar iyonke iphuculwe ngokupheleleyo, kwaye i-capacitor enokuguquguquka okubanzi kweqondo lokushisa kunye nobomi benkonzo obude isetyenzisiweyo, kwaye ubomi bethiyori bonyuka ngamaxesha angama-4;
Impendulo kwi-50Mpa yi-50ms, i-pressure overshoot yi-1.5kgf, ixesha lokunciphisa uxinzelelo li-60ms, kunye nokuguquguquka koxinzelelo ngu-0.5kgf.
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I-Servo Motor
| PHASE Series |
| Uyilo lokulinganisa lwenziwa yi-software ye-Ansoft, kwaye ukusebenza kwe-electromagnetic kuphezulu; Ukusebenzisa i-excitation ye-NdFeB ephezulu, ilahleko yentsimbi incinci, ukusebenza kakuhle kuphezulu, kwaye ubushushu buncinci;
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3.Izinto eziluncedo zeServo System
Ukonga amandla
Xa kuthelekiswa nenkqubo yempompo eguquguqukayo yemveli, inkqubo yempompo yeoli ye-servo idibanisa iimpawu zolawulo olukhawulezayo olungenanyathelo lwesantya se-servo motor kunye neempawu ezizilawulayo zoxinzelelo lweoyile yempompo yeoli ye-hydraulic, ezisa amandla amakhulu okonga, kunye namandla.izinga lokonga lingafikelela kuma-30% -80%.
Esebenzayo
Isantya sokuphendula sikhawuleza kwaye ixesha lokuphendula lifutshane njenge-20ms, eliphucula isantya sokuphendula kwenkqubo ye-hydraulic.
Ukuchaneka
Isantya sokuphendula ngokukhawuleza siqinisekisa ukuvulwa kunye nokuvala ukuchaneka, ukuchaneka kwendawo kunokufikelela kwi-0.1mm, kwaye umsebenzi okhethekileyo wokumisa ukuchaneka unokufikelela.±0.01mm.
Ukuchaneka okuphezulu, impendulo ephezulu yemodyuli ye-algorithm ye-PID iqinisekisa uxinzelelo lwenkqubo ezinzileyo kunye noxinzelelo loxinzelelo olungaphantsi.± 0.5 ibha, ukuphucula umgangatho wemveliso.
Ukhuseleko lokusingqongileyo
Ingxolo: Ingxolo ephakathi kwenkqubo ye-hydraulic servo yi-15-20 dB ephantsi kunompompo oguquguqukayo wokuqala.
Ubushushu: Emva kokuba inkqubo ye-servo isetyenzisiwe, ukushisa kweoli ye-hydraulic kuncitshiswa ngokubanzi, okwandisa ubomi be-hydraulic seal okanye ukunciphisa amandla opholileyo.
Isixhobo soKhuseleko
Ifoto-yoMbane woKhuseleko loMbane ngaphambili nangasemva
Ukutshixa isilayidi kwi-TDC
Ukuma kokuSebenza kwezandla ezimbini
I-Hydraulic Support Insurance Circuit
Ukukhuselwa komthwalo ogqithisileyo: iValve yoKhuseleko
I-Alarm yeNqanaba lolwelo: Inqanaba le-oyile
Isilumkiso sobushushu be-oyile
Indawo nganye yombane inokhuseleko lokugcwala
Iibhloko zokhuseleko
Amandongomane okutshixa anikezelwe kwiindawo ezishukumayo
Zonke izenzo zoshicilelo zinomsebenzi wokhuseleko onxibelelanayo, umzekelo, itafile eshukumayo ayinakusebenza ngaphandle kokuba umqamelo ubuyela kwindawo yokuqala.Isilayidi asikwazi ukucinezela xa itheyibhile eshukumayo icinezela.Xa kusenzeka ungquzulwano, i-alam ibonisa kwiscreen esichukumisayo kwaye ibonise ukuba yintoni impixano.
Inkqubo yeHydraulic
Uphawu
I-1.Itanki ye-oyile isetiwe ngenkqubo yokucoca ngenkani (isixhobo sokupholisa ipleyiti yeshishini, ukupholisa ngamanzi ajikelezayo, ubushushu be-oyile≤55℃, qiniseka ukuba umatshini unokucofa ngokuthe chu kwiiyure ezingama-24.)
I-2.Inkqubo ye-hydraulic ithatha inkqubo edibeneyo yokulawula i-cartridge valve kunye nesantya sokuphendula ngokukhawuleza kunye nokusebenza kakuhle kokuhanjiswa.
3.Itanki yeoli ixhotyiswe ngesihluzo somoya ukunxibelelana ngaphandle ukuze kuqinisekiswe ukuba ioli ye-hydraulic ayingcoliswa.
I-4.Ukudibanisa phakathi kwe-valve yokuzalisa kunye ne-tank ye-fuel isebenzisa i-flexible joint ukuthintela ukungcangcazela ukuba kungadluliswa kwi-tank ye-fuel kunye nokusombulula ngokupheleleyo ingxaki yokuvuza kweoli.