iimveliso

Umatshini wokwenza i-BMC SMC Umngxuma wokwenza isigqubuthelo

Inkcazelo emfutshane:

Umatshini wethu wokushicilela we-hydraulic ulungele ukubumba izinto ezidibeneyo:
SMC (Sheet Molding Compound) amacandelo
BMC (Bulk Molding Compound) amacandelo
I-RTM (i-Resin Transfer Molding) amacandelo
Iinkqubo ezahlukeneyo zisetyenziswa, kuxhomekeke kwiimfuno zecandelo kunye nenkqubo yokuvelisa.Isiphumo: Iinxalenye ezigqwesileyo zomgangatho kunye nokuthembeka okuphezulu kwemveliso - ukusebenza kakuhle kwezoqoqosho kunye nemveliso ephezulu.


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  • Iinkcukacha zeMveliso

    Iithegi zeMveliso

    I-ZHENGXI SMC BMC Hydraulic Press ikwabizwa ngokuba yi-hydraulic composites molding press, isetyenziswa kuxinzelelo lokubumba izinto ezidibeneyo ezifana ne-SMC, BMC, FRP, GRP njalo njalo.Oomatshini bethu bokwenza i-SMC kunye noshicilelo babonelela ishishini elihlanganisiweyo amandla okuvelisa aphezulu, kunye nokulungisa kunye nokuphucula ukhetho.Sinikezela ngoomatshini bokubumba be-hydraulic amasiko amatsha, kwaye i-ZHENGXI aslo ibonelela ngoluhlu olubanzi lokulungisa kunye nokuphucula okukhethwa kukho koxinzelelo lokubumba olukhoyo kuzo zonke izinto kunye neemodeli.Izishicileli zethu zokubumba i-hydraulic zisetyenziselwa ukuvelisa iindidi ezininzi zeemoto ezintsha, i-aerospace, i-industrial njl.

    Iimpawu zoomatshini

    Isetyenziswa ikakhulu ukwenza i-integral forming of thermosetting (FRP) iiplastiki kunye neemveliso ze-thermoplastic.Ilungele ukwenziwa kwe-SMC, i-BMC, i-DMC, i-GMT kunye nezinye ii-bulks kunye namaphepha.

    I-Hydraulic system ifakwe phezulu kunye neqonga lokulungisa, ihambelana nokusingqongileyo, ingxolo ephantsi kunye nokugcinwa lula.

    Ukwenza uxinzelelo lwesantya esicothayo esinamanqanaba amaninzi, ixesha elibekelwe ukukhupha ixesha elifanelekileyo.

    Ngomsebenzi woxinzelelo oluphezulu lokuvula okucothayo, okufanelekileyo kwiimveliso eziphezulu.

    Ukusabela ngokukhawuleza kwenkqubo, inkqubo yolawulo lwamanani.

    KwiSiza Umfanekiso

    icomposite hydraulic press (2)
    icomposite hydraulic press (3)
    icomposite hydraulic press (1)
    icomposite hydraulic press (4)

    Usetyenziso

    Lo matshini ulungele kakhulu ukubumba izinto ezidibeneyo;isixhobo sinokuqina kwenkqubo elungileyo kunye nokuchaneka okuphezulu, ubomi obuphezulu kunye nokuthembeka okuphezulu.Inkqubo yokwenza i-press eshushu idibana ne-3 shifts / day production.

    icomposite hydraulic press (6)
    icomposite hydraulic press (5)

    ImiGangatho yokuVelisa

    JB/T3818-99Iimeko zobugcisa zoshicilelo lwe-hydraulic
    GB/T 3766-2001Iimfuno zobugcisa ngokubanzi kwiinkqubo zamanzi
    GB5226.1-2002Ukhuseleko koomatshini-oomatshini kunye nezixhobo zombane-Icandelo 1: Iimfuno zobugcisa ngokubanzi
    GB17120-97Cinezela iimfuno zobugcisa zokhuseleko koomatshini
    JB9967-99Umda wengxolo yomatshini weHydraulic
    JB/T8609-97Cinezela oomatshini ukuwelda iimeko zobugcisa

    Umzobo we-3D

    icomposite hydraulic press (7)

    H uhlobo lwesakhelo

    icomposite hydraulic press (8)

    4 uhlobo lwekholamu

    Iiparamitha zoomatshini

    Iixesha Iyunithi YZ71-4000T YZ71-3000T YZ71-2500T YZ71-2000T YZ71-1500T YZ71-1000T
    Uxinzelelo kN 40000 30000 25000 20000 15000 10000
    Max.uxinzelelo lolwelo Mpa 25 25 25 25 25 25
    Ukukhanya kwasemini Mm 3500 3200 3000 2800 2800 2600
    Istroke Mm 3000 2600 2400 2200 2200 2000
    Ubungakanani betafile esebenzayo Mm 4000×3000 3500×2800 3400*2800 3400*2600 3400*2600 3400*2600
    Ubude ngaphezu komhlaba Mm 12500 11800 11000 9000 8000 7200
    Ubunzulu besiseko mm 2200 2000 1800 1600 1500 1400
    Isantya esisezantsi Mm/s 300 300 300 300 300 300
    Isantya sokusebenza Mm/s 0.5-5 0.5-5 0.5-5 0.5-5 0.5-5 0.5-5
    Isantya sokubuya Mm/s 150 150 150 150 150 150
    Amandla Aphelele kW 175 130 120 100 90 60

    UMzimba oPhambili

    Uyilo lomatshini wonke lwamkela uyilo lokuphucula ikhompyuter kwaye luhlalutye ngento enomda.Amandla kunye nokuqina kwezixhobo zilungile, kwaye imbonakalo ilungile.Onke amalungu adityanisiweyo omatshini adityaniswe ngentsimbi ekumgangatho ophezulu we-Q345B ipleyiti yentsimbi, edityaniswe ngekhabhon diokside ukuqinisekisa umgangatho wokuwelda.

    umfanekiso36

    Isilinda

    Amacandelo

    Findalo

    Umgqomo wesilinda

    1. Yenziwe nge-45 # yentsimbi ekhandiweyo, ukucima kunye nokuvutha
    2. Ukusila kakuhle emva kokuqengqeleka

    I-Piston Rod

    1. Yenziwe ngeChilled cast iron, icima kwaye ishushu
    2. Umphezulu uqengqelekisiwe kwaye emva koko ufakwe i-chrome-plated ukuqinisekisa ukuqina komphezulu ngaphezulu kwe-HRC48~55
    3. Uburhabaxa 0.8

    Amatywina

    Yamkela umsesane wokutywina womgangatho we-NOK waseJapan

    Ipiston

    Ukukhokelwa ngokutyalwa kobhedu, ukuchasana kakuhle kokugqoka, ukuqinisekisa ukusebenza kwexesha elide le-cylinder

    Intsika

    icomposite hydraulic press (46)
    icomposite hydraulic press (47)

    Iikholamu zesikhokelo (iintsika) ziya kwenziwaC45 eshushu forging steelkwaye ube nobukhulu obuqinileyo be-chrome obuyi-0.08mm.Kwaye wenze ukuqina kunye nokuthomalalisa unyango.Umkhono wesikhokelo wamkela umkhono wesikhokelo sobhedu, okwaziyo ukunxiba kwaye uphucula ukuzinza komatshini

    Inkqubo yeServo

    1.Servo System Ukuqulunqwa

    umfanekiso37

    2.Servo System Ukuqulunqwa

    Igama

    Model

    Pumfanekiso

    Ainzuzo

    HMI

    Siemens

     

     isakhelo (52)

     

    Ubomi beqhosha buvavanywa ngokungqongqo, kwaye awonakali ngokucinezela amaxesha ezigidi ezili-1.

    Uncedo lwesikrini kunye nempazamo yomatshini, chaza imisebenzi yesikrini, chaza iialam zoomatshini, kwaye uncede abasebenzisi ngokukhawuleza basebenzise umatshini

     

    Igama

    Model

    Pumfanekiso

    Ainzuzo

    PLC

    Siemens

    isakhelo (52)

     

    Umgca wokufumana irula ye-elektroniki icutshungulwa ngokuzimeleyo, inamandla okumelana nokuphazamiseka

    Ulawulo lwedijithali lwe-servo drive kunye nokudibanisa kunye nokuqhuba

     

    Umqhubi weServo

     

     

    YASKAWA

     

     

    isakhelo (52)

     

    I-capacitor ye-busbar iyonke iphuculwe ngokupheleleyo, kwaye i-capacitor enokuguquguquka okubanzi kweqondo lokushisa kunye nobomi benkonzo obude isetyenzisiweyo, kwaye ubomi bethiyori bonyuka ngamaxesha angama-4;

     

    Impendulo kwi-50Mpa yi-50ms, i-pressure overshoot yi-1.5kgf, ixesha lokunciphisa uxinzelelo li-60ms, kunye nokuguquguquka koxinzelelo ngu-0.5kgf.

     

    I-Servo Motor

     

    PHASE Series

     

    isakhelo (52)

     

    Uyilo lokulinganisa lwenziwa yi-software ye-Ansoft, kwaye ukusebenza kwe-electromagnetic kuphezulu; Ukusebenzisa i-excitation ye-NdFeB ephezulu, ilahleko yentsimbi incinci, ukusebenza kakuhle kuphezulu, kwaye ubushushu buncinci;

     

    3.Izinto eziluncedo zeServo System

    Ukonga amandla

    umfanekiso42
    umfanekiso43

    Xa kuthelekiswa nenkqubo yempompo eguquguqukayo yemveli, inkqubo yempompo yeoli ye-servo idibanisa iimpawu zolawulo olukhawulezayo olungenanyathelo lwesantya se-servo motor kunye neempawu ezizilawulayo zoxinzelelo lweoyile yempompo yeoli ye-hydraulic, ezisa amandla amakhulu okonga, kunye namandla.izinga lokonga lingafikelela kuma-30% -80%.

    Esebenzayo

    umfanekiso44
    umfanekiso45

    Isantya sokuphendula sikhawuleza kwaye ixesha lokuphendula lifutshane njenge-20ms, eliphucula isantya sokuphendula kwenkqubo ye-hydraulic.

    Ukuchaneka

    Isantya sokuphendula ngokukhawuleza siqinisekisa ukuvulwa kunye nokuvala ukuchaneka, ukuchaneka kwendawo kunokufikelela kwi-0.1mm, kwaye umsebenzi okhethekileyo wokumisa ukuchaneka unokufikelela.±0.01mm.

    Ukuchaneka okuphezulu, impendulo ephezulu yemodyuli ye-algorithm ye-PID iqinisekisa uxinzelelo lwenkqubo ezinzileyo kunye noxinzelelo loxinzelelo olungaphantsi.± 0.5 ibha, ukuphucula umgangatho wemveliso.

    Ukhuseleko lokusingqongileyo

    Ingxolo: Ingxolo ephakathi kwenkqubo ye-hydraulic servo yi-15-20 dB ephantsi kunompompo oguquguqukayo wokuqala.

    Ubushushu: Emva kokuba inkqubo ye-servo isetyenzisiwe, ukushisa kweoli ye-hydraulic kuncitshiswa ngokubanzi, okwandisa ubomi be-hydraulic seal okanye ukunciphisa amandla opholileyo.

    Isixhobo soKhuseleko

    isakhelo-1

    Ifoto-yoMbane woKhuseleko loMbane ngaphambili nangasemva

    isakhelo-2

    Ukutshixa isilayidi kwi-TDC

    isakhelo-3

    Ukuma kokuSebenza kwezandla ezimbini

    isakhelo-4

    I-Hydraulic Support Insurance Circuit

    isakhelo-5

    Ukukhuselwa komthwalo ogqithisileyo: iValve yoKhuseleko

    isakhelo-6

    I-Alarm yeNqanaba lolwelo: Inqanaba le-oyile

    isakhelo-7

    Isilumkiso sobushushu be-oyile

    isakhelo-8

    Indawo nganye yombane inokhuseleko lokugcwala

    isakhelo-9

    Iibhloko zokhuseleko

    isakhelo-10

    Amandongomane okutshixa anikezelwe kwiindawo ezishukumayo

    Zonke izenzo zoshicilelo zinomsebenzi wokhuseleko onxibelelanayo, umzekelo, itafile eshukumayo ayinakusebenza ngaphandle kokuba umqamelo ubuyela kwindawo yokuqala.Isilayidi asikwazi ukucinezela xa itheyibhile eshukumayo icinezela.Xa kusenzeka ungquzulwano, i-alam ibonisa kwiscreen esichukumisayo kwaye ibonise ukuba yintoni impixano.

    Inkqubo yeHydraulic

    umfanekiso56

    I-1.Itanki ye-oyile isetiwe ngenkqubo yokucoca ngenkani (isixhobo sokupholisa ipleyiti yeshishini, ukupholisa ngamanzi ajikelezayo, ubushushu be-oyile≤55℃, qiniseka ukuba umatshini unokucofa ngokuthe chu kwiiyure ezingama-24.)

    I-2.Inkqubo ye-hydraulic ithatha inkqubo edibeneyo yokulawula i-cartridge valve kunye nesantya sokuphendula ngokukhawuleza kunye nokusebenza kakuhle kokuhanjiswa.

    3.Itanki yeoli ixhotyiswe ngesihluzo somoya ukunxibelelana ngaphandle ukuze kuqinisekiswe ukuba ioli ye-hydraulic ayingcoliswa.

    I-4.Ukudibanisa phakathi kwe-valve yokuzalisa kunye ne-tank ye-fuel isebenzisa i-flexible joint ukuthintela ukungcangcazela ukuba kungadluliswa kwi-tank ye-fuel kunye nokusombulula ngokupheleleyo ingxaki yokuvuza kweoli.

    umfanekiso57

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