Isiphelo sesitya sisigubungelo sokugqibela kwisitya soxinzelelo kwaye iyona nxalenye yoxinzelelo oluphambili lwesitya soxinzelelo.Umgangatho wentloko uhambelana ngokuthe ngqo kunye nokusebenza okukhuselekileyo nokuthembekileyo kwexesha elide lomkhumbi woxinzelelo.Yinto ebaluleke kakhulu kwaye ibalulekile kwisixhobo senqanawa yoxinzelelo kwi-petrochemicals, amandla e-atom, ukutya, amayeza, kunye namanye amashishini amaninzi.
Ngokumalunga nokumila, iintloko zinokwahlulwa zibe ziintloko ezisicaba, iintloko ezimile njengesitya, iintloko ezimbhoxo kunye neentloko ezingqukuva.Iintloko zeenqanawa zoxinzelelo oluphezulu kunye neebhoyila zininzi ziyi-spherical, kwaye iintloko ze-oval zisetyenziselwa uxinzelelo oluphakathi nangaphezulu.Inani elincinci kuphela leenqanawa eziphantsi koxinzelelo zisebenzisa iintloko ze-disc.
1. Dish-end Processing Method
(1) Ukubetha.Ukuziqhelanisa nemveliso yobuninzi, ukucinezela iintloko ezinodonga olungqingqwa kunye ne-diameter encinci kufuna iiseti ezininzi zokubumba iintloko.
(2) Jika.Ifanelekile kwi-ultra-enkulu kunye ne-ultra-thin heads.Ngokukodwa kwishishini lemichiza, elibandakanya ubukhulu becala kunye nemisebenzi ephantsi, ifanelekile ngokukodwa ukujikeleza.Iintloko ze-oval zikulungele kakhulu ukusonta, ngelixa iintloko zesitya azifane zisetyenziswe kwaye iintloko ezingqukuva kunzima kakhulu ukuzicinezela.
2. Izixhobo zokuLungisa iDish Head and Tools
(1) Isixhobo sokufudumeza: isitovu segesi.Iziko lokufudumeza elibonakalisayo ngoku lisetyenziselwa ukufudumeza, kwaye ioli okanye igesi yokufudumeza isetyenziswa kangangoko kunokwenzeka.Ngenxa yokuba ibonakaliswe ngokutshisa okucocekileyo, ukusebenza kakuhle okuphezulu, ukulawula ubushushu obulula, kunye nobunzima bokutshisa kakhulu kunye ne-decarburization.Isithando somlilo kufuneka sixhotyiswe ngesixhobo sokulinganisa ubushushu kunye nerekhoda yobushushu
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(2)Dish end press.Kukho iindidi ezimbini: inyathelo elinye kunye nesenzo esiphindwe kabini.
Isenzo esinye sithetha kuphela isilinda esisitampu kwaye akukho silinda yesibambi esingenanto.Kuphela ziifektri ezincinci neziphakathi eziyisebenzisayo.Iifektri ezinkulu zonke zisebenzisa isenzo esiphindwe kabini, oko kukuthi, kukho isilinda esingenanto kunye nesitampu.
Uthungelwano oluphakathi komatshini woxinzelelo lwehydraulic ngamanzi.Ixabiso eliphantsi, ihamba ngokukhawuleza, ayizinzanga, kwaye ayinayo imfuneko yokutywinwa okuphezulu njengoomatshini bokwenza amanzi.Ukusebenza kakuhle kungaphantsi kwei-hydraulic press, kwaye iimfuno zokhokelo azingqongqo.Ukuhanjiswa komshicileli we-hydraulic kuzinzile kwaye kuneemfuno eziphezulu zokutywinwa kunye nokukhokela.
(3) Sebenzisa izixhobo, kubandakanywa iintlobo ezahlukeneyo zentloko-ezenza i-molds ephezulu kunye nezantsi kunye neenkxaso, njl.
3. Imiba echaphazela uDonga oluNinzi lweNtloko
Izinto ezininzi ezichaphazela utshintsho kubukhulu bentloko, ezinokushwankathelwa ngolu hlobo lulandelayo:
(1) Izinto eziphathekayo.Umzekelo, umyinge obhityileyo wentloko yetywina yelothe mkhulu kakhulu kunentloko ye-carbon seal.
(2) Imilo yentloko.Intloko ye-disc ene-disc inomlinganiselo omncinci wokunciphisa, intloko ye-spherical inomlinganiselo omkhulu wokunciphisa, kwaye intloko ye-elliptical inomlinganiselo ophakathi.
(3) Inkulu iradiyasi yefillet esezantsi, incinci isixa esincinci.
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(5) Imeko yokuthambisa ilungile kwaye ubungakanani bokubhitya buncinci.
(6) Okukhona uphezulu ubushushu bokufudumala, kokukhona ubuninzi bokunciphisa.
4. Cofa uze wenze i-the Dish End
(1) Phambi kokuba intloko nganye icinezelwe, isikali seoxide esikwintloko engenanto kufuneka sisuswe.I-Lubricant kufuneka ifakwe kwi-mold phambi kokuba ugxininise.
(2) Xa ucinezela, intloko engenanto kufuneka ibekwe ngokucokisekileyo kunye nesikhunta ngokusemandleni.Ukuphambuka okuphakathi phakathi kwe-blank kunye ne-mold ephantsi kufuneka ibe ngaphantsi kwe-5mm.Xa ucinezela intloko enemingxuma, ingqalelo kufuneka ihlawulwe ekubekeni ukuvulwa kwe-elliptical kwindawo engenanto kwicala elifanayo kunye neendawo ezide kunye nezifutshane ze-mold.Ngethuba lenkqubo yokucinezela, okokuqala, lungelelanisa i-punch yomngxuma kunye nendawo yokuvula indawo engenanto kwaye uqhube ngaphandle.Yityhale iye kwindawo engaphezulu kancinci kunomngundo ongezantsi (malunga ne-20mm), emva koko ucinezele ukungunda okuphezulu kwakhona.I-punch yomngxuma nayo iwela ngexesha elifanayo ukucinezela intloko ukuba imile.Ngexesha loxinzelelo, amandla okubetha kufuneka anyuswe kancinci ukusuka kwincinci ukuya enkulu kwaye akufanele anyuswe okanye anciphe ngokukhawuleza.
(3) Intloko yesitampu eshushu inokutsalwa kuphela kude nomngundo kwaye iphakanyiswe xa iphola ibe ngaphantsi kwama-600°C.Musa ukuyibeka kwindawo yokungena.Musa ukupakisha ngaphezulu kwamaqhekeza amabini phezu komnye phambi kokuba uphole kwiqondo lobushushu begumbi.Ngethuba lokunyathela rhoqo, iqondo lobushushu le-die linyuka ukuya malunga ne-250 ° C kwaye i-stamping akufanele iqhubeke.Umsebenzi unokuqhubeka kuphela emva kokuba amanyathelo okupholisa athathiweyo ukunciphisa ubushushu bokufa.
(4) Intloko enemingxuma kufuneka yenziwe kwinqanaba elinye kangangoko kunokwenzeka.Xa kungenakwenzeka ukubumba ngexesha elinye ngenxa yemiqathango yemiqathango, ingqalelo kufuneka ihlawulwe kwi-concentricity kunye nentloko xa ubhobhoza umngxuma, kwaye ingqalelo kufuneka ihlawulwe ekugcineni ubukhulu bodonga obufanayo kwi-flange yomngxuma.
5. Hot Cofa Intloko Forming Hydraulic Press
Iyakhawuleza kwaye iguquguqukayo kuluhlu lwesicelo, inokuthembeka okuphezulu kwemveliso, kwaye inoqoqosho kwaye iyasebenza.
■ Ilungele ukwenza intloko yocinezelo eshushu.
■ Isakhiwo soshicilelo samkela isakhiwo sekholamu ezine.
■ Isibambi sesilayida sixhotyiswe ngeadaptha ehambayo.
■ Ukubetha kwesilinda yesibambi esingenanto kuyahlengahlengiswa.
■ Isibambi samandla angabhalwanga kunye namandla azolulayo anokulungiswa ngokuzenzekelayo.
■ banokuqonda isenzo esinye kunye nesenzo esiphindiweyo ngokulandelelanayo.
6. Intloko ye-Cold Press eyenza i-Hydraulic Press
■ Ifanele ukwenziwa kwentloko yocinezelo olubandayo.
■ Isakhiwo soshicilelo samkela isakhiwo sekholamu ezine.
■ Umatshini wokuzolula uxhotyiswe ngomngundo ophezulu, ukungunda okusezantsi, uqhagamshelo lokungunda, kunye nesixhobo esitshintsha ngokukhawuleza.
■ Isibambi samandla angabhalwanga kunye namandla azolulayo anokulungiswa ngokuzenzekelayo.
Ixesha lokuposa: May-09-2024
