1. Ukuzenzela mahala
Free forging libhekisela indlela processing ukusebenzisa izixhobo ezilula jikelele-injongo okanye ukusebenzisa ngokuthe ngqo amandla angaphandle kwi blank phakathi anvils eliphezulu nasezantsi izixhobo forging ukuguqula blank ukufumana forgings kunye imilo yejometri efunekayo kunye nomgangatho wangaphakathi.
Ukubunjwa kwasimahla kuvelisa i-forging kwiibhetshi ezincinci.Izixhobo zokubumba ezifana neehamile kunye noomatshini bokushicilela behydraulic basetyenziselwa ukwenza iindawo ezingenanto ukufumana iifogi ezifanelekileyo.Ukubumba simahla kwamkela indlela eshushu yokubumba.
Inkqubo yokubumba yasimahla ibandakanya inkqubo esisiseko, inkqubo encedisayo, kunye nenkqubo yokugqiba.
Inkqubo esisiseko yokukhulula ngokukhululekileyo iyaphazamisa, ukudweba, ukubetha, ukugoba, ukusika, ukuguqula, ukuguqula kunye nokukhwabanisa, njl.
Inkqubo yokuncedisa: inkqubo yokuguqulwa kwangaphambili, njengokucinezela umhlathi, ukucinezela umda we-ingot yensimbi, ukusika ihlombe, njl.
Inkqubo yokugqiba: inkqubo yokunciphisa iziphene ezingaphezulu kwe-forgings, ezifana nokususa ukungalingani kunye nokubunjwa kwendawo yokubumba.
I-advanteji:
(1) Ukuguquguquka kokubumba kukhulu, kunokuvelisa amaqhekeza amancinci angaphantsi kwe-100kg.Kwaye inokuvelisa iziqwenga ezinzima ukuya kuthi ga kwi-300t.
(2) Izixhobo ezisetyenziswayo zizixhobo ezilula ezisetyenziswa ngokubanzi.
(3) Ukubunjwa kwezinto zokubumba kukuguqula ngokuthe ngcembe indawo engenanto kwimimandla eyahlukeneyo.Ke ngoko, iitoni zezixhobo zokubumba ezifunekayo ukwenza ukubunjwa okufanayo zincinci kakhulu kunezo zifa.
(4) Iimfuno ezichanekileyo ezisezantsi zezixhobo.
(5) Umjikelo wemveliso umfutshane.
Izinto ezingeloncedo:
(1) Ukusebenza kakuhle kwemveliso kuphantsi kakhulu kunoko lokufa.
2
(3) Abasebenzi banomsebenzi ophezulu kwaye bafuna amanqanaba aphezulu obugcisa.
(4) Akukho lula ukuqonda oomatshini kunye ne-automation.
2. Ukufa ngokukhohlisa
Die forging libhekisela indlela forging apho forgings zifunyanwa ngokwenza blanks kunye die kwizixhobo ezizodwa die forging.I-forgings eveliswa yile ndlela ichanekile ngobukhulu, incinci kwisibonelelo somatshini, i-complex in structure, kunye nemveliso ephezulu.
Ihlelwe ngokwezixhobo ezisetyenzisiweyo: ukufa ngokubumba kwihamile, ukufa ngokubumba kwi-crank press, die forging kumatshini wokubumba osicaba, ukufa kwe-forging kwi-friction press, njl.
Izinto eziluncedo:
(1) Ukusebenza okuphezulu kwemveliso.Ngexesha lokufa, ukuguqulwa kwesinyithi kuqhutyelwa kwi-cavity yokufa, ngoko ke imilo efunekayo inokufumaneka ngokukhawuleza.
(2) Izakhelo ezinemilo entsonkothileyo zinokubunjwa.
(3) Inokwenza ukuba ukuhanjiswa kwentsimbi kube nengqiqo ngakumbi kwaye kuphuculwe ubomi benkonzo yamacandelo.
(4) Ubungakanani be-faging forging buchaneke ngakumbi, umgangatho womphezulu ungcono, kwaye isibonelelo somatshini sincinci.
(5) Gcina izinto zetsimbi kwaye unciphise umsebenzi wokusika.
(6) Ngaphantsi kwemeko yeebhetshi ezaneleyo, iindleko zeengxenye zinokuncitshiswa.
Izinto ezingeloncedo:
(1) Ubunzima bezixhobo zokubumba iifayibhile bukhawulelwe ngumthamo wesixhobo sobumbi sokufa ngokubanzi, ubukhulu becala ngaphantsi kwe-7 kg.
(2) Umjikelo wokwenziwa kwe-forging die yinde kwaye ixabiso liphezulu.
(3) Iindleko zotyalo-mali zezixhobo zokubumba ezifileyo zikhulu kunomatshini wokushicilela wasimahla.
3. Ukuqulunqa umqulu
Ukuqulunqa umqulu kubhekiselele kwinkqubo yokubumba apho ipere ezijikezayo ezinemilo yefeni zisetyenziselwa ukuguqula ibhilethi ngokweplastiki ukuze kufumaneke ibhilethi efunwayo yokufunxa okanye yokufoja.
Roll forging deformation yinto entsonkothileyo ene-dimensional deformation.Uninzi lwezinto ezikhubazekileyo zihamba ecaleni kolwalathiso lobude ukwandisa ubude be-billet, kunye nenxalenye encinci yezinto ezijikelezayo ezijikelezayo ukwandisa ububanzi be-billet.Ngethuba lenkqubo yokuqulunqa i-roll, indawo enqamlekileyo yengcambu ye-billet iyancipha ngokuqhubekayo.Inkqubo yokubumba umqulu isebenzisa umgaqo wokwenza umqulu ukuze uguqule kancinane indawo engenanto.
I-roll forging ifanelekile kwiinkqubo zokuguqulwa ezifana ne-shafts emide, ii-slabs eziqengqelekayo, kunye nokusabalalisa izinto ezihambelana nobude.I-Roll forging ingasetyenziselwa ukuvelisa ii-rods ezidibanisayo, i-twist drill bits, i-wrenches, i-spikes yendlela, ii-hoes, iipeki kunye nee-turbine blades, njl.
Xa kuthelekiswa ne-faging forging eqhelekileyo, i-roll forging ineenzuzo zesakhiwo sesixhobo esilula, imveliso ezinzileyo, i-vibration ephantsi kunye nengxolo, i-automation elula, kunye nokusebenza kakuhle kwemveliso.
4. ITire iyafa izenzela
ITire die forging yindlela yokubumba eyamkela indlela yokufoja simahla ukwenza indawo engenanto, ize iyifake kwisingundo setayara.Yindlela yokubumba phakathi kokwenza simahla kunye ne-die forging.Isetyenziswa kakhulu kumashishini amancinci naphakathi anezixhobo zokubumba ezifayo ezincinci kwaye uninzi lwazo ziihamile zokuzenzela simahla.
Kukho iintlobo ezininzi zokubumba isondo ezisetyenziselwa ukubumba isondo, kwaye eziqhelekileyo zisetyenziswa kwimveliso ziluhlobo lwe-drop drop, i-buckle mold, i-set mold, i-cushion mold, i-clamping mold, njl.
I-cylinder die evaliweyo isetyenziswa kakhulu ekwenzeni i-rotary forgings.Umzekelo, iigiya ezinabaphathi kuzo zozibini iziphelo ngamanye amaxesha zisetyenziselwa ukwenza iifogi ezingajikiyo.I-cylinder die forging evaliweyo kukufoja ngaphandle kwe-flash.
Ukubumba isondo lokubumba kunye neemilo eziyinkimbinkimbi, kuyimfuneko ukongeza iimbumba ezimbini zesiqingatha (oko kukuthi, ukongeza indawo yokuhlukana) kwi-cylinder mold ukwenza i-cylinder mold edibeneyo.Kwaye i-blank yenziwe kwi-cavity eyakhiwe ngama-molds amabini.
Ifilimu edibeneyo idla ngokuqulunqwa ngamacandelo amabini, i-molds ephezulu nesezantsi.Ukuze ulungelelanise ukufa okuphezulu kunye nezantsi kwaye kuthintele i-forgings ekutshintsheni, izithuba zesikhokelo kunye nezikhonkwane zesikhokelo zihlala zisetyenziselwa ukubeka.I-Die clamping isetyenziswa kakhulu ukuvelisa i-forgings engaguqukiyo enemilo entsonkothileyo, efana neentonga zokudibanisa, iifolokhwe zefolokhwe, njl.
Xa kuthelekiswa nokufoja simahla, ukufoja ivili kunezi nzuzo zilandelayo:
(1) Ekubeni isithuba esingenanto senziwa kumngxunya wokufa, ubungakanani bokubumba buchanekile ngokwentelekiso kwaye umphezulu ugudile.
(2) Ukuhanjiswa kwezicubu ezijikelezayo kunengqiqo, ngoko umgangatho uphezulu.
(3) Ukubunjwa kweTire kunokuvelisa izinto ezintsonkothileyo.Ekubeni imilo ye-forging ilawulwa ngumgodi wokufa, i-blank blank ngokukhawuleza.Kwaye imveliso i-1 ukuya ku-5 amaxesha aphezulu kunoko lokufoja simahla.
(4) Kukho iibhloko ezimbalwa eziseleyo, ngoko ke isibonelelo somatshini sincinci.Oku akugcini nje ukugcina izinto zetsimbi kodwa kunciphisa iiyure zomntu osebenza ngomatshini.
Izinto ezingeloncedo:
(1) Ihamile yobumba enetoni enkulu iyafuneka;
(2) Kuphela ziintsinjana ezincinci ezinokwenziwa;
(3) Ubomi benkonzo yokungunda kwamatayara buphantsi;
(4) Ngokuqhelekileyo kuyimfuneko ukuthembela kubasebenzi ukuhambisa ukungunda kwetayara ngexesha lomsebenzi, ngoko ke amandla okusebenza aphakamileyo kakhulu;
5
UZhengxi ngumntu owaziwayoumenzi womatshini wokubumba eTshayina, ukubonelela ngeentlobo ezahlukeneyo zoomatshini bokubumba, kubandakanywa oomatshini bokubumba basimahla, oomatshini bokubumba abafayo,oomatshini bokubumba abashushu, oomatshini bokubumba obubandayo, kunye nokufudumala koomatshini bokubumba, njl. Ukuba unayo nayiphi na imfuno, nceda uqhagamshelane nathi.
Ixesha lokuposa: Jun-30-2023
