Iindlela zoPhuhliso kunye neTekhnoloji ePhambili ye-Intelligent Hydraulic Presses

Oomatshini bokushicilela be-hydraulic obukrelekrele sisixhobo sokwenza isiphelo esiphezulu, ikakhulu sijolise kuyilo, ukuvelisa, kunye nenkqubo yokusebenzisa.oomatshini boxinzelelo behydraulic.Isebenzisa ubuchwephesha obukrelekrele obuphambili obunjengokuqonda kolwazi, ukwenza izigqibo kunye nokugweba, kunye nokubulawa ngokukhuselekileyo ukwenza inkqubo yomatshini woluntu eyenziwe ziingcali zabantu kunye noomatshini abakrelekrele.Ukuqonda owona mbutho ulungileyo kunye nolwabiwo olulolona lufanelekileyo lwezibonelelo ezifana neemveliso, izixhobo, okusingqongileyo kunye nabasebenzi, kunye nokwandisa, ukwandisa kunye nokuthatha indawo yomsebenzi womzimba kunye nengqondo yomntu kwinkqubo yokuvelisa i-hydroforming.Eli nqaku liza kwazisa iintsingiselo zophuhliso kunye netekhnoloji ephambili yoshicilelo olukrelekrele lwe-hydraulic.

Uphuhliso lweTrendi ye-Intelligent Hydraulic Presses

1. Ukrelekrele.Ijika lesilayidi esishukumayo sinokulungiswa kwi-intanethi ngokweenkqubo ezahlukeneyo zokuvelisa kunye neemfuno zokubumba (ezifana nokungenanto, umzobo, i-sheet extrusion, i-progressive die stamping, njl.).Ii-curves zeempawu ezikhethekileyo zokusebenza zinokuyilwa ukwenza umsebenzi onzima kunye nokuchaneka okuphezulu.Phumelela "intshukumo yasimahla" yesilayidi.
2. Ukusebenza okuphezulu.Inani lemivimbo yesilayidi inokusetwa phakathi koluhlu olubanzi.Isantya sesilayidi kunye ne-stroke kulula ukuhlengahlengisa.Ngoncedo lwetekhnoloji yezikhululo ezininzi kunye nobuchwepheshe bokutya okuzenzekelayo, ukusebenza kakuhle kwemveliso kuphuculwe kakhulu.
3. Ukuchaneka okuphezulu.Ngokusebenzisa itekhnoloji yolawulo lwe-servo, intshukumo ye-hydraulic press movement inokulawulwa ngokuchanekileyo.Ngokubanzi, baxhotyiswe ngesixhobo sokubona ukushenxiswa kwesilayidi.Nayiphi na indawo yesilayidi inokulawulwa ngokuchanekileyo.Iimpawu zentshukumo yesilayidi zinokulungiswa.Xa usolula, ukugoba, kunye nokuprinta, ijika lesilayidi esifanelekileyo linokunciphisa umva wentwasahlobo kunye nokuphucula ukuchaneka kwamalungu.

4. Ukudibanisa okusebenzayo.Kwiinkqubo ezintsha ezifana ne-isothermal forging kunye ne-superplastic forming, isilayidi kunye nendawo yokubumba isetyenziselwa ukwakha indawo yokushisa elawulwa yiqondo lokushisa.Inkqubo yokubumba, ukunyathela, kunye nenkqubo yonyango lokushisa idityanisiwe ukuze kuphunyezwe ukusetyenziswa okuninzi kumatshini omnye kunye nokuqinisekisa umgangatho wemveliso.
5. Ingxolo ephantsi.Umshicileli okrelekrele we-hydraulic wenza lula inkqubo yothumelo kwaye unciphise ingxolo.Nceda ukunciphisa ingxolo yokubetha ngokuseta igophe elishukumayo elisezantsi kwisilayidi.Xa kuthelekiswa nokubetha ngenqindi ngokwesiko, inkqubo entsha enamanyathelo amabini okubetha inokunciphisa ingxolo nge-10 dB ubuncinane.
6. Ukonga amandla aphezulu.Umshicileli we-servo hydraulic wamkela ukuhanjiswa ngokuthe ngqo, okunciphisa kakhulu amakhonkco okuhambisa, ukunciphisa inani lokuthambisa, kunye nokugcinwa okuqinileyo.Emva kokuba isilayidi simile, i-motor iyayeka kwaye ukusetyenziswa kwamandla kuyancipha kakhulu.
7. Kulula ukusebenza.Ukubeka iliso kwimisebenzi yenkqubo kunye nomgangatho ngeteknoloji yesoftware yale mihla, kwaye ucwangcise kwaye ulungiselele yonke inkqubo yokuvelisa kwikhompyuter.Ukusetyenziswa komsebenzisi kunye nokusebenza kulula ngakumbi.
Izishicileli ze-hydraulic ezikrelekrele zinoluhlu olubanzi losetyenziso kunoxinzelelo lwendalo olwenziwa ngoxinzelelo lwehydraulic kwaye zinexabiso eliphezulu elongezelelweyo.Ingasetyenziswa kwiinkqubo zokwenza ngokuchanekileyo ezifana nokunyathela kwepleyiti yentsimbi, ukubunjwa kwe-isothermal, ukucinezela umgubo, i-rubber vulcanization, i-fiberboard hot pressing, ukulungisa, ukufaka i-press fit, ukubumba inaliti, njl.

Ubuchwephesha obuphambili be-Smart Hydraulic Presses

Itekhnoloji ephambili yophuhliso loshicilelo olukrelekrele lwehydraulic zezi zilandelayo:
1. I-servo motor isetyenziselwa ukuqhuba ngokuthe ngqo impompo yeoli ephambili yei-hydraulic press.Okwangoku, kusekho ubunzima obuninzi bobugcisa kwiimpompo ze-hydraulic eziqhutywa ngokuthe ngqo ziinjini ze-servo zamandla aphezulu.Uluhlu lohlengahlengiso lwesantya sempompo ye-hydraulic lufuneka ukuba lube lukhulu kakhulu.Impompo ye-hydraulic inokusebenza ngokuqhelekileyo nangaphantsi kwe-10 rpm.Ngokuqhelekileyo, isantya esincinci sepompo ye-hydraulic yi-600 rpm, okwenza kube nzima ukufezekisa umsebenzi omkhulu.Iimfuno zolawulo lwesantya soluhlu.

2. Amandla aphezulu e-AC servo motor kunye nenkqubo yokulawula ukuqhuba.Okwangoku, i-switched reluctance motors (SMR) isetyenziswa kakhulu, enenzuzo yokulula kunye nokuthembeka, ukusebenza kakuhle kwe-quadrant ezine kuluhlu olubanzi lwesantya kunye ne-torque, isantya sokuphendula ngokukhawuleza, kunye neendleko eziphantsi.Ukungalungi kwayo kukuguquguquka okukhulu kwetorque kunye nokungcangcazela okukhulu.Inkqubo ineempawu ezingabonakaliyo, iindleko eziphezulu zokulawula, kunye nokuxinana kwamandla aphantsi.Kuyimfuneko ukuphuhlisa iteknoloji yolawulo lweemoto ze-AC servo kunye nobuchwepheshe obunxulumene nesicelo.

3. Inkqubo yolawulo olulodwa.Itekhnoloji yokulawula i-loop evaliweyo yoxinzelelo loxinzelelo lwe-hydraulic kunye nesikhundla yenzeka ngotshintsho kwisantya semoto ye-servo.Ekubeni ubuninzi bee-hydraulic presses ezikhoyo zilawulwa yi-PLC, i-smart hydraulic presses isebenzisa uxinzelelo lwe-hydraulic kunye nesantya sokulawula inkqubo ye-loop evaliweyo, efuna ubuninzi bokubala kwaye kunzima ukuhlangabezana neemfuno zenkqubo yokuguquguquka.Inkqubo yolawulo ezinikeleyo esebenzisa iPC yeshishini kufuneka iphuhliswe.

4. Ukubuyiswa kwamandla kunye nenkqubo yokulawula amandla.Ukuze kuncitshiswe ilahleko yamandla kangangoko kunokwenzeka, kuyimfuneko ukubuyisela kwakhona nokusebenzisa amandla anokubakho abangelwa bubunzima besilayidi kunye namandla aveliswa kukunyanzeliswa koxinzelelo lwe-cylinder yeoli.Ngokubhekiselele kulawulo lwamandla, ekubeni amandla akhawulezayo aphindwe kaninzi kunamandla aphakathi, ukuhanjiswa kwamandla kufuneka kwenziwe koomatshini abakhulu be-hydraulic abakrelekrele ukuphepha impembelelo kwigridi yamandla.

5. Ukwenza inkqubo yokuphucula ngokusekwe kushicilelo olukrelekrele lwehydraulic.Izinto kunye neemilo zamacandelo ahlukeneyo, kwaye iinkqubo zabo zokuvelisa nazo zihluke ngokufanelekileyo.Umshicileli okrelekrele we-hydraulic uphuculwe kwaye udityaniswe neenkqubo ezahlukeneyo zokubumba, kwaye kuphela ngokuqonda eyona ndlela yenkqubo inokuthi isebenzise ukongama kwayo.Ukufunda indlela yokwenza iinkqubo ezahlukeneyo zokuqulunqa kunye nokuseka iiparamitha ezilungelelanisiweyo ezifanelekileyo kwinkqubo yokuqulunqa kubaluleke kakhulu ekuphuculeni umgangatho wemveliso kunye nokusebenza kakuhle kwemveliso kunye nokunciphisa iindleko zemveliso.

6. Uyilo olulungiselelweyo lwe-smart hydraulic press body.Xa kuthelekiswa noomatshini bokushicilela be-hydraulic bendabuko, oomatshini boxinzelelo be-hydraulic abakrelekrele banezibonelelo zokonga amandla, ukunciphisa ingxolo, imisebenzi emininzi, njl., kunye noyilo lomzimba wabo kufuna ukuba kuqwalaselwe izinto ezininzi.Ibandakanya ikakhulu iziphumo ezahlukeneyo zokusetyenzwa kwe-thermal, iimeko zokusebenza ezigqithisileyo, ukusebenza rhoqo, ukuntsonkotha kwamalungu, njl.

Uyilo lomzimba we-servo hydraulic press lufuna ukubunjwa kwendlela yokuyila kunye nenkqubo yezobugcisa phantsi kwemiqobo yokuqina, amandla, kunye nokusebenza okuguquguqukayo kwesixhobo somatshini wokubumba.

7. Isoftware enceda uyilo kunye nokwenziwa koomatshini abakrelekrele behydraulic.Inqanaba loyilo loshicilelo olukrelekrele lwe-hydraulic lufuna into enomda kunye nesoftware yokuphucula ukwenza izibalo zokudityaniswa kwamabala amaninzi ukulinganisa inkqubo yokusebenza kwenkqubo yokwenziwa kwe-thermal kunye nokunika abasebenzisi amava acacileyo.Ngexesha lokusebenza, isiseko sedatha yenkqubo yobukrelekrele enamandla, ithala leencwadi leengcali, ukuxilongwa kwempazamo ekude, kunye nenye isoftware iyafuneka ukuxhasa izibalo zenkqubo ye-intanethi ukufezekisa eyona nkqubo ilungileyo.Emva kokusebenza, ulwazi olufanelekileyo lokuvelisa kunye neenkcukacha zokusebenza kwezixhobo ziqokelelwa ngexesha elifanelekileyo ukukhusela ukusebenza okuqhelekileyo kwezixhobo.

Okwangoku, izixhobo zokuvelisa eziphezulu kunye noshicilelo olukrelekrele lwe-hydraulic banethemba elibanzi losetyenziso.ZhengxiyingcaliUmvelisi wezixhobo zoshicilelo lwehydraulic eTshayina, ebonelela ngomgangatho ophezuluiicomposite hydraulic presses, umzobo onzulu oomatshini bokushicilela behydraulic, ukwenza oomatshini bokushicilela behydraulic, kunye noomatshini boxinzelelo behydraulic abakrelekrele.Ukuba unazo naziphi na iimfuno, nceda uqhagamshelane nathi.