iimveliso

SMC ucinezelo lokubumba umatshini wokushicilela

Inkcazelo emfutshane:

Umatshini wethu wokushicilela we-hydraulic ulungele ukubumba izinto ezidibeneyo:
SMC (Sheet Molding Compound) amacandelo
BMC (Bulk Molding Compound) amacandelo
I-RTM (i-Resin Transfer Molding) amacandelo
Iinkqubo ezahlukeneyo zisetyenziswa, kuxhomekeke kwiimfuno zecandelo kunye nenkqubo yokuvelisa.Isiphumo: Iinxalenye ezigqwesileyo zomgangatho kunye nokuthembeka okuphezulu kwemveliso - ukusebenza kakuhle kwezoqoqosho kunye nemveliso ephezulu.


Iinkcukacha zeMveliso

Iithegi zeMveliso

I-ZHENGXI SMC BMC Hydraulic Press ikwabizwa ngokuba yi-hydraulic composites molding press, isetyenziswa kuxinzelelo lokubumba izinto ezidibeneyo ezifana ne-SMC, BMC, FRP, GRP njalo njalo.Oomatshini bethu bokwenza i-SMC kunye noshicilelo babonelela ishishini elihlanganisiweyo amandla okuvelisa aphezulu, kunye nokulungisa kunye nokuphucula ukhetho.Sinikezela ngoomatshini bokubumba be-hydraulic amasiko amatsha, kwaye i-ZHENGXI aslo ibonelela ngoluhlu olubanzi lokulungisa kunye nokuphucula okukhethwa kukho koxinzelelo lokubumba olukhoyo kuzo zonke izinto kunye neemodeli.Izishicileli zethu zokubumba i-hydraulic zisetyenziselwa ukuvelisa iindidi ezininzi zeemoto ezintsha, i-aerospace, i-industrial njl.

Iimpawu zoomatshini

Isetyenziswa ikakhulu ukwenza i-integral forming of thermosetting (FRP) iiplastiki kunye neemveliso ze-thermoplastic.Ilungele ukwenziwa kwe-SMC, i-BMC, i-DMC, i-GMT kunye nezinye ii-bulks kunye namaphepha.

I-Hydraulic system ifakwe phezulu kunye neqonga lokulungisa, ihambelana nokusingqongileyo, ingxolo ephantsi kunye nokugcinwa lula.

Ukwenza uxinzelelo lwesantya esicothayo esinamanqanaba amaninzi, ixesha elibekelwe ukukhupha ixesha elifanelekileyo.

Ngomsebenzi woxinzelelo oluphezulu lokuvula okucothayo, okufanelekileyo kwiimveliso eziphezulu.

Ukusabela ngokukhawuleza kwenkqubo, inkqubo yolawulo lwamanani.

KwiSiza Umfanekiso

icomposite hydraulic press (2)
icomposite hydraulic press (3)
icomposite hydraulic press (1)
icomposite hydraulic press (4)

Usetyenziso

Lo matshini ulungele kakhulu ukubumba izinto ezidibeneyo;isixhobo sinokuqina kwenkqubo elungileyo kunye nokuchaneka okuphezulu, ubomi obuphezulu kunye nokuthembeka okuphezulu.Inkqubo yokwenza i-press eshushu idibana ne-3 shifts / day production.

icomposite hydraulic press (6)
icomposite hydraulic press (5)

ImiGangatho yokuVelisa

JB/T3818-99Iimeko zobugcisa zoshicilelo lwe-hydraulic
GB/T 3766-2001Iimfuno zobugcisa ngokubanzi kwiinkqubo zamanzi
GB5226.1-2002Ukhuseleko koomatshini-oomatshini kunye nezixhobo zombane-Icandelo 1: Iimfuno zobugcisa ngokubanzi
GB17120-97Cinezela iimfuno zobugcisa zokhuseleko koomatshini
JB9967-99Umda wengxolo yomatshini weHydraulic
JB/T8609-97Cinezela oomatshini ukuwelda iimeko zobugcisa

Umzobo we-3D

icomposite hydraulic press (7)

H uhlobo lwesakhelo

icomposite hydraulic press (8)

4 uhlobo lwekholamu

Iiparamitha zoomatshini

Iixesha Iyunithi YZ71-4000T YZ71-3000T YZ71-2500T YZ71-2000T YZ71-1500T YZ71-1000T
Uxinzelelo kN 40000 30000 25000 20000 15000 10000
Max.uxinzelelo lolwelo Mpa 25 25 25 25 25 25
Ukukhanya kwasemini Mm 3500 3200 3000 2800 2800 2600
Istroke Mm 3000 2600 2400 2200 2200 2000
Ubungakanani betafile esebenzayo Mm 4000×3000 3500×2800 3400*2800 3400*2600 3400*2600 3400*2600
Ubude ngaphezu komhlaba Mm 12500 11800 11000 9000 8000 7200
Ubunzulu besiseko mm 2200 2000 1800 1600 1500 1400
Isantya esisezantsi Mm/s 300 300 300 300 300 300
Isantya sokusebenza Mm/s 0.5-5 0.5-5 0.5-5 0.5-5 0.5-5 0.5-5
Isantya sokubuya Mm/s 150 150 150 150 150 150
Amandla Aphelele kW 175 130 120 100 90 60

UMzimba oPhambili

Uyilo lomatshini wonke lwamkela uyilo lokuphucula ikhompyuter kwaye luhlalutye ngento enomda.Amandla kunye nokuqina kwezixhobo zilungile, kwaye imbonakalo ilungile.Onke amalungu adityanisiweyo omatshini adityaniswe ngentsimbi ekumgangatho ophezulu we-Q345B ipleyiti yentsimbi, edityaniswe ngekhabhon diokside ukuqinisekisa umgangatho wokuwelda.

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Isilinda

Amacandelo

Findalo

Umgqomo wesilinda

  1. Yenziwe nge-45 # yentsimbi ekhandiweyo, ukucima kunye nokuvutha
  2. Ukusila kakuhle emva kokuqengqeleka

I-Piston Rod

  1. Yenziwe ngeChilled cast iron, icima kwaye ishushu
  2. Umphezulu uqengqelekisiwe kwaye emva koko ufakwe i-chrome-plated ukuqinisekisa ukuqina komphezulu ngaphezulu kwe-HRC48~55
  3. Uburhabaxa 0.8

Amatywina

Yamkela umsesane wokutywina womgangatho we-NOK waseJapan

Ipiston

Ukukhokelwa ngokutyalwa kobhedu, ukuchasana kakuhle kokugqoka, ukuqinisekisa ukusebenza kwexesha elide le-cylinder

Intsika

icomposite hydraulic press (46)
icomposite hydraulic press (47)

Iikholamu zesikhokelo (iintsika) ziya kwenziwaC45 eshushu forging steelkwaye ube nobukhulu obuqinileyo be-chrome obuyi-0.08mm.Kwaye wenze ukuqina kunye nokuthomalalisa unyango.Umkhono wesikhokelo wamkela umkhono wesikhokelo sobhedu, okwaziyo ukunxiba kwaye uphucula ukuzinza komatshini

Inkqubo yeServo

1.Servo System Ukuqulunqwa

umfanekiso37

2.Servo System Ukuqulunqwa

Igama

Model

Pumfanekiso

Ainzuzo

HMI

Siemens

 

 isakhelo (52)

 

Ubomi beqhosha buvavanywa ngokungqongqo, kwaye awonakali ngokucinezela amaxesha ezigidi ezili-1.

Uncedo lwesikrini kunye nempazamo yomatshini, chaza imisebenzi yesikrini, chaza iialam zoomatshini, kwaye uncede abasebenzisi ngokukhawuleza basebenzise umatshini

 

Igama

Model

Pumfanekiso

Ainzuzo

PLC

Siemens

isakhelo (52)

 

Umgca wokufumana irula ye-elektroniki icutshungulwa ngokuzimeleyo, inamandla okumelana nokuphazamiseka

Ulawulo lwedijithali lwe-servo drive kunye nokudibanisa kunye nokuqhuba

 

Umqhubi weServo

 

 

YASKAWA

 

 

isakhelo (52)

 

I-capacitor ye-busbar iyonke iphuculwe ngokupheleleyo, kwaye i-capacitor enokuguquguquka okubanzi kweqondo lokushisa kunye nobomi benkonzo obude isetyenzisiweyo, kwaye ubomi bethiyori bonyuka ngamaxesha angama-4;

 

Impendulo kwi-50Mpa yi-50ms, i-pressure overshoot yi-1.5kgf, ixesha lokunciphisa uxinzelelo li-60ms, kunye nokuguquguquka koxinzelelo ngu-0.5kgf.

 

I-Servo Motor

 

PHASE Series

 

isakhelo (52)

 

Uyilo lokulinganisa lwenziwa yi-software ye-Ansoft, kwaye ukusebenza kwe-electromagnetic kuphezulu; Ukusebenzisa i-excitation ye-NdFeB ephezulu, ilahleko yentsimbi incinci, ukusebenza kakuhle kuphezulu, kwaye ubushushu buncinci;

 

3.Izinto eziluncedo zeServo System

Ukonga amandla

umfanekiso42
umfanekiso43

Xa kuthelekiswa nenkqubo yempompo eguquguqukayo yemveli, inkqubo yempompo yeoli ye-servo idibanisa iimpawu zolawulo olukhawulezayo olungenanyathelo lwesantya se-servo motor kunye neempawu ezizilawulayo zoxinzelelo lweoyile yempompo yeoli ye-hydraulic, ezisa amandla amakhulu okonga, kunye namandla.izinga lokonga lingafikelela kuma-30% -80%.

Esebenzayo

umfanekiso44
umfanekiso45

Isantya sokuphendula sikhawuleza kwaye ixesha lokuphendula lifutshane njenge-20ms, eliphucula isantya sokuphendula kwenkqubo ye-hydraulic.

Ukuchaneka

Isantya sokuphendula ngokukhawuleza siqinisekisa ukuvulwa kunye nokuvala ukuchaneka, ukuchaneka kwendawo kunokufikelela kwi-0.1mm, kwaye umsebenzi okhethekileyo wokumisa ukuchaneka unokufikelela.±0.01mm.

Ukuchaneka okuphezulu, impendulo ephezulu yemodyuli ye-algorithm ye-PID iqinisekisa uxinzelelo lwenkqubo ezinzileyo kunye noxinzelelo loxinzelelo olungaphantsi.± 0.5 ibha, ukuphucula umgangatho wemveliso.

Ukhuseleko lokusingqongileyo

Ingxolo: Ingxolo ephakathi kwenkqubo ye-hydraulic servo yi-15-20 dB ephantsi kunompompo oguquguqukayo wokuqala.

Ubushushu: Emva kokuba inkqubo ye-servo isetyenzisiwe, ukushisa kweoli ye-hydraulic kuncitshiswa ngokubanzi, okwandisa ubomi be-hydraulic seal okanye ukunciphisa amandla opholileyo.

Isixhobo soKhuseleko

isakhelo-1

Ifoto-yoMbane woKhuseleko loMbane ngaphambili nangasemva

isakhelo-2

Ukutshixa isilayidi kwi-TDC

isakhelo-3

Ukuma kokuSebenza kwezandla ezimbini

isakhelo-4

I-Hydraulic Support Insurance Circuit

isakhelo-5

Ukukhuselwa komthwalo ogqithisileyo: iValve yoKhuseleko

isakhelo-6

I-Alarm yeNqanaba lolwelo: Inqanaba le-oyile

isakhelo-7

Isilumkiso sobushushu be-oyile

isakhelo-8

Indawo nganye yombane inokhuseleko lokugcwala

isakhelo-9

Iibhloko zokhuseleko

isakhelo-10

Amandongomane okutshixa anikezelwe kwiindawo ezishukumayo

Zonke izenzo zoshicilelo zinomsebenzi wokhuseleko onxibelelanayo, umzekelo, itafile eshukumayo ayinakusebenza ngaphandle kokuba umqamelo ubuyela kwindawo yokuqala.Isilayidi asikwazi ukucinezela xa itheyibhile eshukumayo icinezela.Xa kusenzeka ungquzulwano, i-alam ibonisa kwiscreen esichukumisayo kwaye ibonise ukuba yintoni impixano.

Inkqubo yeHydraulic

umfanekiso56

I-1.Itanki ye-oyile isetiwe ngenkqubo yokucoca ngenkani (isixhobo sokupholisa ipleyiti yeshishini, ukupholisa ngamanzi ajikelezayo, ubushushu be-oyile≤55℃, qiniseka ukuba umatshini unokucofa ngokuthe chu kwiiyure ezingama-24.)

I-2.Inkqubo ye-hydraulic ithatha inkqubo edibeneyo yokulawula i-cartridge valve kunye nesantya sokuphendula ngokukhawuleza kunye nokusebenza kakuhle kokuhanjiswa.

3.Itanki yeoli ixhotyiswe ngesihluzo somoya ukunxibelelana ngaphandle ukuze kuqinisekiswe ukuba ioli ye-hydraulic ayingcoliswa.

I-4.Ukudibanisa phakathi kwe-valve yokuzalisa kunye ne-tank ye-fuel isebenzisa i-flexible joint ukuthintela ukungcangcazela ukuba kungadluliswa kwi-tank ye-fuel kunye nokusombulula ngokupheleleyo ingxaki yokuvuza kweoli.

umfanekiso57

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