1. Ukufoja mahhala
Ukukhohlisa kwamahhala kubhekisela endleleni yokucubungula yokusebenzisa amathuluzi alula enhloso evamile noma ukusebenzisa ngokuqondile amandla angaphandle endaweni engenalutho phakathi kwe-anvils engenhla nengaphansi yemishini yokubumba ukuze kukhubaze okungenalutho ukuze kutholwe ama-forging anomumo wejometri odingekayo kanye nekhwalithi yangaphakathi.
Ukufoja kwamahhala kukhiqiza ama-forging ngamaqoqo amancane.Imishini yokubumba efana nezando zokubumba kanye nomshini wokunyathelisa we-hydraulic isetshenziselwa ukwakha izikhala ukuze kutholwe ama-forging afanelekayo.Ukufoja kwamahhala kusebenzisa indlela yokubumba eshisayo.
Inqubo yokuqamba yamahhala ihlanganisa inqubo eyisisekelo, inqubo eyisizayo, kanye nenqubo yokuqeda.
Inqubo eyisisekelo yokufoja mahhala iwukucasula, ukudweba, ukubhoboza, ukugoba, ukusika, ukusonta, ukugudluka nokufoja, njll. Kodwa izinqubo ezintathu ezivame ukusetshenziswa kakhulu ekukhiqizeni kwangempela ziyacasula, ukudweba, nokushaya.
Inqubo yokusiza: inqubo yokuguqulwa kwangaphambili, njengokucindezela umhlathi, ukucindezela unqenqema lwensimbi yensimbi, ukusika ihlombe, njll.
Inqubo yokuphothula: inqubo yokunciphisa ukukhubazeka okungaphezulu kokufogina, njengokususa ukungalingani nokubunjwa kwendawo yokubumba.
Inzuzo:
(1) Ukuguquguquka kokubumba kukhulu, kungakhiqiza izingcezu ezincane ezingaphansi kuka-100kg.Futhi ingakhiqiza izingcezu ezinzima ezifika ku-300t.
(2) Amathuluzi asetshenziswayo angamathuluzi alula enhloso evamile.
(3) Ukwakhiwa kwama-forging kuwukukhubaza kancane kancane indawo engenalutho ezindaweni ezahlukene.Ngakho-ke, ithoni yemishini yokubumba edingekayo ukuze kwenziwe i-forging efanayo incane kakhulu kunaleyo ye-die forging.
(4) Izidingo zokunemba okuphansi kwezisetshenziswa.
(5) Umjikelezo wokukhiqiza mfushane.
Ububi:
(1) Ukusebenza kahle kokukhiqiza kuphansi kakhulu kunaleyo yokufaka ifa.
(2) Ama-Forging anomumo olula, ukunemba kwe-dimensional ephansi, nezindawo ezimaholoholo.
(3) Abasebenzi banomfutho ophakeme womsebenzi futhi badinga amazinga aphezulu ezobuchwepheshe.
(4) Akulula ukubona umshini kanye ne-automation.
2. Ukufa ngokukhohlisa
I-Die forging ibhekisela endleleni yokubumba lapho kutholakala khona ama-forging ngokwenza izikhala ngama-dies emishinini ekhethekile yokubumba.Ama-forging akhiqizwa yile ndlela anembe ngosayizi, amancane emalini yokukhiqiza imishini, ayinkimbinkimbi ngesakhiwo, futhi aphezulu ngokukhiqiza.
Ihlukaniswa ngokwemishini esetshenziswayo: i-die forging esando, i-die forging ku-crank press, i-die forging emshinini wokubumba oyisicaba, i-die forging emshinini wokushayisana, njll.
Izinzuzo:
(1) Ukusebenza kahle kokukhiqiza okuphezulu.Ngesikhathi sokufa, ukuguqulwa kwensimbi kwenziwa emgodini wokufa, ngakho-ke ukwakheka okufunayo kungatholakala ngokushesha.
(2) Izimbobo ezinezimo eziyinkimbinkimbi zingakhiwa.
(3) Kungenza ukusatshalaliswa kwensimbi kube lula futhi kuthuthukise impilo yesevisi yezingxenye.
(4) Usayizi we-faging forging unembe kakhulu, ikhwalithi yangaphezulu ingcono, kanye nesibonelelo somshini sincane.
(5) Londoloza izinto zensimbi futhi unciphise umsebenzi wokusika.
(6) Ngaphansi kwesimo samaqoqo anele, izindleko zezingxenye zingancishiswa.
Ububi:
(1) Isisindo sezinsimbi zokubumba zinqunyelwe umthamo wemishini yokubumba eyejwayelekile, ikakhulukazi ngaphansi kuka-7 kg.
(2) Umjikelezo wokukhiqiza we-forging die mude futhi izindleko ziphezulu.
(3) Izindleko zokutshalwa kwezimali zemishini yokubumba ifa inkulu kunaleyo yomshini wokunyathelisa wamahhala.
3. Ukwenza amasondo
I-roll forging isho inqubo yokubumba lapho okubili okufana nefeni okuphendukayo kusetshenziselwa ukuguqula i-billet ngokwepulasitiki ukuze kutholwe i-billet efunwayo yokufoja noma yokufoja.
I-Roll forging deformation iyinkimbinkimbi enezinhlangothi ezintathu.Iningi lezinto ezikhubazekile zigeleza ngobude besiqondiso ukuze kwandiswe ubude be-billet, futhi ingxenye encane yezinto ezibonakalayo igeleza eceleni ukuze ikhulise ububanzi be-billet.Phakathi nenqubo yokubumba umqulu, indawo ephambanayo yempande ye-billet iyancipha ngokuqhubekayo.Inqubo yokubumba ama-roll isebenzisa umgomo wokwakhiwa kwe-roll ukuze ikhubaze kancane kancane into engenalutho.
I-Roll forging ilungele izinqubo zokuguquguquka njengama-shaft anwebekayo, ama-slabs aqengqelekayo, nokusabalalisa izinto ngobude.I-Roll forging ingase isetshenziselwe ukukhiqiza izinti zokuxhuma, izinsimbi zokubhoboza ezisontekile, ama-wrenches, ama-spikes omgwaqo, amageja, amapiki nama-turbine blades, njll.
Uma kuqhathaniswa ne-die forging evamile, ukubumba ama-roll kunezinzuzo zesakhiwo esilula semishini, ukukhiqizwa okuzinzile, ukudlidliza okuphansi nomsindo, ukuzenzela okulula, nokusebenza kahle kokukhiqiza okuphezulu.
4. Isondo liyafa ngokuzikhandla
I-Tire die Forging iyindlela yokubumba esebenzisa indlela yamahhala yokwenza into engenalutho, bese iyenze ekubunjweni kwesondo.Kuyindlela yokwenza phakathi kokufoja mahhala kanye ne-die forging.Isetshenziswa kakhulu emabhizinisini amancane naphakathi nendawo anemishini yokufoja encane futhi iningi lazo ngezando zokubumba zamahhala.
Kunezinhlobo eziningi zokubumba amathayi ezisetshenziswa ekubumbeni isondo, futhi okuvame ukusetshenziswa ekukhiqizeni uhlobo lwe-drop, isikhunta se-buckle, isikhunta esisethiwe, isikhunta se-cushion, isikhunta sokubopha, njll.
I-cylinder die evaliwe isetshenziswa kakhulu ukwenza ama-rotary forgings.Isibonelo, amagiya anabaphathi emikhawulweni yomibili kwesinye isikhathi asetshenziselwa ukufoja amafogi angajiki.I-cylinder die forging evaliwe ayifogi ngaphandle kwe-flash.
Ukuze uthole isikhunta sesondo esinezimo eziyinkimbinkimbi, kuyadingeka ukwengeza ukubunjwa kwesigamu (okungukuthi, engeza indawo ehlukanisayo) ekubunjweni kwe-cylinder ukwenza isikhunta se-cylinder esihlangene.Futhi okungenalutho kwakhiwa emgodini owakhiwe izibungu ezimbili eziyingxenye.
Ifilimu eyinhlanganisela ngokuvamile yakhiwa izingxenye ezimbili, isikhunta esiphezulu nesiphansi.Ukuze uqondanise amafa angenhla naphansi futhi uvimbele ukubumba ukuthi kungagudluki, izigxobo eziqondisayo nezikhonkwane zomhlahlandlela zivame ukusetshenziselwa ukubeka.I-die clamping isetshenziswa kakhulu ukukhiqiza ama-forging angaguquki anomumo oyinkimbinkimbi, njengezinduku zokuxhuma, izimfoloko, njll.
Uma kuqhathaniswa nokufoja kwamahhala, ukufoja isondo kunezinzuzo ezilandelayo:
(1) Njengoba okungenalutho kwakheka emgodini wokufa, usayizi we-forging unembile futhi ingaphezulu libushelelezi.
(2) Ukusatshalaliswa kwezicubu ezilula kunengqondo, ngakho ikhwalithi iphezulu.
(3) Ukwenza isondo kungakha ama-forging anezimo eziyinkimbinkimbi uma kuqhathaniswa.Njengoba ukuma kwe-forging kulawulwa yi-cavity ye-die, okungenalutho kwakheka ngokushesha.Futhi ukukhiqiza kuphakeme ngokuphindwe ka-1 kuye kwezi-5 kunokwe-forging yamahhala.
(4) Kunamabhulokhi ambalwa asele, ngakho-ke imali yomshini incane.Lokhu akugcini nje ngokusindisa impahla yensimbi kodwa futhi kunciphisa amahora okusebenza ngomshini.
Ububi:
(1) Kudingeka isando sokubumba esinamathoni amakhulu;
(2) Kungakhiqizwa izimbotshana ezincane kuphela;
(3) Impilo yesevisi yesikhunta samasondo iphansi;
(4) Ngokuvamile kudingekile ukuthembela kubasebenzi ukuze basuse isikhunta sesondo ngesikhathi somsebenzi, ngakho umfutho wokusebenza uphakeme uma kuqhathaniswa;
(5) Ukwakhiwa kwethayi kusetshenziselwa ukukhiqiza iziqephu ezimaphakathi nezincane zokubumba.
UZhengxi ungumbungazi oveleleumkhiqizi womshini wokuqamba eChina, ukuhlinzeka ngezinhlobo ezahlukene zemishini yokukhanga, kuhlanganise nemishini yokufoja yamahhala, imishini yokufoja,hot forging imishini, imishini yokubumba ebandayo, nemishini yokubumba efudumele, njll. Uma unezidingo, sicela usithinte.
Isikhathi sokuthumela: Jun-30-2023