Forging Free and Die Forging: Umehluko kanye nezicelo

I-Blacksmithing iyindlela yakudala nebalulekile yokwenza insimbi eyaqala ngo-2000 BC.Isebenza ngokushisisa insimbi engenalutho ezingeni elithile lokushisa bese isebenzisa ingcindezi ukuyilolonga ibe yisimo oyifunayo.Kuyindlela evamile yokukhiqiza izingxenye ezinamandla kakhulu, ezihlala isikhathi eside.Enqubweni yokuqamba, kunezindlela ezimbili ezijwayelekile, okuyi-forging mahhala kanye ne-die forging.Lesi sihloko sizohlola umehluko, izinzuzo kanye nokubi, kanye nokusetshenziswa kwalezi zindlela ezimbili.

Free Forging

I-forging yamahhala, eyaziwa nangokuthi i-forging yesando samahhala noma inqubo yamahhala yokubumba, kuyindlela yokubumba insimbi ngaphandle kwesikhunta.Enqubweni yokubumba yamahhala, indawo yokubumba engenalutho (imvamisa iyibhulokhi yensimbi noma induku) iyashiswa ifike ezingeni lokushisa lapho iba yipulasitiki ngokwanele bese ibunjwa ngendlela oyifunayo kusetshenziswa izinto ezifana nesando sokubumba noma umshini wokucindezela.Le nqubo incike kumakhono abasebenzi abasebenzayo, okudingeka balawule umumo nosayizi ngokubheka kanye nokwenza kahle inqubo yokubumba.

Izinzuzo zokufoja mahhala:

1. Ukuvumelana nezimo: Ukufoja kwamahhala kulungele iziqephu zokusebenza zomumo nobukhulu obuhlukahlukene ngoba asikho isidingo sokwenza isikhunta esiyinkimbinkimbi.
2. Ukonga impahla: Njengoba kungekho sikhunta, azikho izinto ezengeziwe ezidingekayo ukwenza isikhunta, esinganciphisa imfucuza.
3. Ifanele ukukhiqizwa kwe-batch encane: I-forging yamahhala ifanele ukukhiqizwa kwe-batch encane ngoba ukukhiqizwa okukhulu kwesikhunta akudingeki.

Okubi kokufoja mahhala:

1. Ukuthembela kumakhono abasebenzi: Izinga lokufoja mahhala lincike kumakhono nesipiliyoni sabasebenzi, ngakho izidingo zabasebenzi ziphezulu.
2. Isivinini sokukhiqiza esinensayo: Uma kuqhathaniswa ne-die forging, isivinini sokukhiqiza sokufoja mahhala sihamba kancane.
3. Ukulawulwa komumo nosayizi kunzima: Ngaphandle kosizo lwesikhunta, ukulawulwa komumo nosayizi ku-forging mahhala kunzima futhi kudinga ukucubungula okulandelayo.

Izinhlelo zokusebenza zokufoja zamahhala:

Ukufoja mahhala kuvamile kulezi zindawo ezilandelayo:
1. Ukukhiqiza izinhlobo ezahlukene zezingxenye zensimbi ezifana ne-forging, izingxenye zesando, nokulingisa.
2. Khiqiza izingxenye zemishini ezinamandla kakhulu nezihlala isikhathi eside njengama-crankshaft, izinduku zokuxhuma, nama-bearings.
3. Ukusakaza izingxenye ezibalulekile zemishini esindayo nemishini yobunjiniyela.

I-Fa Forging

I-die forging yinqubo esebenzisa ama-dies ukuze kukhandwe insimbi.Kule nqubo, insimbi engenalutho ifakwa esikhunjeni esiklanywe ngokukhethekile bese sibunjwa sibe yisimo esifunwayo ngokucindezela.Isikhunta singaba yinye noma sibe izingxenye eziningi, kuye ngobunkimbinkimbi bengxenye.

Izinzuzo ze-die forging:

1. Ukunemba okuphezulu: I-Die forging inganikeza ukuma okunembe kakhulu nokulawula usayizi, kunciphise isidingo sokucutshungulwa okulandelayo.
2. Ukukhipha okuphezulu: Njengoba isikhunta singasetshenziswa izikhathi eziningi, ukubumba isikhunta kulungele ukukhiqizwa ngobuningi futhi kuthuthukisa ukusebenza kahle kokukhiqiza.
3. Ukuvumelana okuhle: I-Die forging ingaqinisekisa ukuvumelana kwengxenye ngayinye futhi kunciphise ukuhlukahluka.

Ukungalungi kwe-die forging:

1. Izindleko eziphezulu zokukhiqiza: Izindleko zokwenza isikhunta esiyinkimbinkimbi siphezulu kakhulu, ikakhulukazi ukukhiqizwa kwe-batch encane, okungabizi kakhulu.
2. Ayifanele imimo ekhethekile: Ezingxenyeni eziyinkimbinkimbi kakhulu noma ezingajwayelekile, isikhunta sangokwezifiso esibizayo singadinga ukwenziwa.
3. Ayifanele ukufoja okunezinga lokushisa eliphansi: I-Die forging ngokuvamile idinga amazinga okushisa aphezulu futhi ayifanele izingxenye ezidinga ukufojwa kwezinga lokushisa eliphansi.

Izicelo ze-die forging:

I-Die Forging isetshenziswa kakhulu emikhakheni elandelayo:
1. Ukukhiqizwa kwezingxenye zezimoto njengama-crankshafts enjini, ama-brake discs, namahabhu amasondo.
2. Ukukhiqiza izingxenye ezibalulekile zomkhakha we-aerospace, njengama-fuselage ezindiza, izingxenye zenjini, nezingxenye zokulawula indiza.
3. Khiqiza izingxenye zobunjiniyela ezinemba okuphezulu njengamabheringi, amagiya nama-rack.
Ngokuvamile, ukuqamba mahhala kanye ne-die forging ngayinye inezinzuzo zayo kanye nemikhawulo futhi ifanele izidingo ezahlukene zokukhiqiza.Ukukhetha indlela yokubumba efanele kuncike ebunkingeni bengxenye, umthamo wokukhiqiza, kanye nokunemba okudingekayo.Ekusetshenzisweni okungokoqobo, lezi zici ngokuvamile zidinga ukukalwa ukuze kutholwe inqubo yokubumba efanele.Ukuthuthukiswa okuqhubekayo kanye nokuthuthukiswa kwezinqubo zokubumba kuzoqhubeka nokushayela izindawo zokusetshenziswa kwazo zombili izindlela.

UZhengxi ungumbungazi oveleleimboni yokunyathelisa e-China, ukuhlinzeka ngekhwalithi ephezulu mahhalaimishini yokunyathelisafuthi bafe imishini yokunyathelisa.Ngaphezu kwalokho, umshini wokunyathelisa we-hydraulic nawo ungenziwa ngokwezifiso futhi ukhiqizwe ngokuvumelana nezidingo zamakhasimende.Uma unezidingo, sicela usithinte.