Imishini yokunyathelisa ehlakaniphile ye-hydraulic iyimishini yokukhiqiza ephezulu, ikakhulukazi eqondise ekuklanyweni, ekukhiqizeni nasekusebenziseni inqubo.imishini ye-hydraulic.Isebenzisa ubuchwepheshe obusezingeni eliphezulu obukhaliphile obunjengokubona ulwazi, ukwenza izinqumo nokwahlulela, kanye nokubulala okuphephile ukuze kwakhiwe uhlelo lomshini womuntu olwakhiwe ochwepheshe babantu nemishini ehlakaniphile.Ukuqaphela ukuhleleka okungcono kakhulu kanye nokwabiwa okuphelele kwezinsiza ezifana nemikhiqizo, amathuluzi, indawo ezungezile kanye nabasebenzi, futhi andise, andise futhi athathele indawo umsebenzi womuntu owenziwe ngokomzimba nangokwengqondo kancane enqubweni yokukhiqiza i-hydroforming.Lesi sihloko sizokwethula izitayela zokuthuthuka kanye nobuchwepheshe obuyinhloko bomshini wokunyathelisa ohlakaniphile we-hydraulic.
Ukuthuthukiswa Kwethrendi Yokunyathelisa Okuhlakaniphile Kwe-Hydraulic
1. Uhlakaniphile.Ijika elinyakazayo lesilayidi lingathuthukiswa ku-inthanethi ngokuya ngezinqubo ezihlukene zokukhiqiza kanye nezidingo zesikhunta (njengokuvala, ukudweba, ukukhishwa kweshidi, isitembu sokufa okuqhubekayo, njll.).Amajika esici sokusebenza akhethekile angaklanywa ukwenza ukucubungula okunzima nokunemba okuphezulu.Finyelela "ukunyakaza kwamahhala" kwesilayidi.
2. Ukusebenza kahle okuphezulu.Inani lemivimbo yesilayidi ingasethwa phakathi kwebanga elibanzi.Isivinini sesilayidi kanye ne-stroke kulula ukulungisa.Ngosizo lobuchwepheshe beziteshi eziningi kanye nobuchwepheshe bokudla okuzenzakalelayo, ukusebenza kahle kokukhiqiza kuthuthukiswa kakhulu.
3. Ukunemba okuphezulu.Ngobuchwepheshe bokulawula i-servo, ukunyakaza kwe-hydraulic press kungalawulwa ngokunembile.Ngokuvamile, afakwe idivayisi yokuthola ukususwa kwesilayidi.Noma iyiphi indawo yesilayidi ingalawulwa ngokunembile.Izici zokunyakaza kwesilayidi zingathuthukiswa.Lapho welula, ugoba, futhi uphrinta, ijika lesilayidi elifanelekile linganciphisa i-spring back futhi lithuthukise ukunemba kwezingxenye.
4. Ukuhlanganisa okusebenzayo.Ngezinqubo ezintsha ezifana ne-isothermal forging kanye ne-superplastic forming, isilayidi nesikhala sesikhunta sisetshenziselwa ukwakha indawo yokushisa elawulwa izinga lokushisa.Inqubo yokubumba, yokugxiviza, kanye nenqubo yokwelapha ukushisa kuyahlanganiswa ukuze kuzuzwe ukusetshenziswa okuningi emshinini owodwa futhi kuqinisekiswe ikhwalithi yomkhiqizo.
5. Umsindo ophansi.I-intelligent hydraulic press yenza uhlelo lokudlulisela lube lula futhi inciphise umsindo.Siza ukunciphisa umsindo wokushaya ngokusetha ijika elinyakazayo elinomsindo ophansi wesilayida.Uma kuqhathaniswa nokushaya okuvamile, inqubo entsha yezinyathelo ezimbili yokushaya inganciphisa umsindo okungenani ngo-10 dB.
6. Ukusebenza kahle kakhulu konga amandla.Umshini wokunyathelisa we-servo hydraulic wamukela ukudluliswa okuqondile, okunciphisa kakhulu izixhumanisi zokudlulisela, kunciphisa inani lokugcoba, futhi kunokugcinwa okuqinile.Ngemva kokuma kwesilayidi, injini iyama futhi ukusetshenziswa kwamandla kuncipha kakhulu.
7. Kulula ukusebenza.Qapha ukusebenza kwenqubo kanye nekhwalithi ngobuchwepheshe besimanje besofthiwe, futhi uhlele futhi uthuthukise yonke inqubo yokukhiqiza kukhompuyutha.Ukusetshenziswa komsebenzisi nokusebenza kunembile.
Imishini yokunyathelisa ehlakaniphile ye-hydraulic inohlu olubanzi lokusebenzisa kunomshini wokunyathelisa osebenzisa amanzi amaningi futhi inenani eliphakeme elingeziwe.Ingasetshenziswa ezinqubweni zokwakheka okunembayo njengokugxiviza kwepuleti lensimbi, ukubumba kwe-isothermal, ukucindezelwa kwempushana, i-vulcanization yerabha, ukucindezela okushisayo kwe-fiberboard, ukuqondisa, ukufaka ukucindezela, ukubumba umjovo, njll.
Ubuchwepheshe Obubalulekile be-Smart Hydraulic Presses
Ubuchwepheshe obuyinhloko obuyinhloko bokuthuthukiswa komshini wokunyathelisa ohlakaniphile we-hydraulic bumi kanje:
1. I-servo motor isetshenziselwa ukushayela ngqo iphampu yamafutha eyinhlokoi-hydraulic press.Njengamanje, kusenezinkinga eziningi zobuchwepheshe kumaphampu asebenza nge-hydraulic aqhutshwa ngokuqondile ama-servo motors anamandla aphezulu.Ibanga lokulungiswa kwejubane lephampu ye-hydraulic liyadingeka ukuthi libe likhulu kakhulu.Iphampu ye-hydraulic ingasebenza ngokujwayelekile ngisho nangaphansi kuka-10 rpm.Ngokuvamile, isivinini esincane sepompo ye-hydraulic singama-600 rpm, okwenza kube nzima ukufeza ukusebenza okukhulu.Izidingo zokulawula isivinini sobubanzi.
2. Amandla aphezulu we-AC servo motor kanye nohlelo lokulawula ukushayela.Njengamanje, ama-switched reluctance motors (SMR) asetshenziswa kakhulu, anezinzuzo zokulula nokuthembeka, ukusebenza kahle kwama-quadrant amane ebangeni elibanzi lejubane netorque, isivinini sokuphendula ngokushesha, nezindleko eziphansi.Ububi bayo ukuguquguquka okukhulu kwetorque nokudlidliza okukhulu.Uhlelo lunezici ezingaqondile, izindleko zokulawula eziphezulu, nokuminyana kwamandla aphansi.Kudingeka ukuthuthukisa ubuchwepheshe bokulawula izimoto ze-AC servo ezinamandla aphezulu kanye nobuchwepheshe bokusebenzisa obuhlobene.
3. Uhlelo lokulawula olukhethekile.Ubuchwepheshe bokulawulwa kwe-loop evaliwe yokucindezela kwe-hydraulic press kanye nesimo kubonakala ngokushintsha kwejubane le-servo motor.Njengoba imishini eminingi ekhona ye-hydraulic ilawulwa yi-PLC, imishini yokunyathelisa ye-smart hydraulic isebenzisa ukucindezela kwe-hydraulic kanye nokulawula uhlelo oluvaliwe lwe-loop, okudinga inani elikhulu lokubala futhi kunzima ukuhlangabezana nezidingo zokuguquguquka kwenqubo.Kufanele kwakhiwe uhlelo lokulawula oluzinikele olusebenzisa i-PC yezimboni.
4. Ukuvuselelwa kwamandla kanye nohlelo lokuphatha amandla.Ukuze kuncishiswe ukulahlekelwa kwamandla ngangokunokwenzeka, kuyadingeka ukubuyisela nokusebenzisa kabusha amandla angaba khona abangelwa isisindo sesilayidi namandla akhiqizwa ukukhululeka kwengcindezi yesilinda sikawoyela.Mayelana nokuphathwa kwamandla, njengoba amandla asheshayo ephindwe izikhathi eziningi kunamandla ajwayelekile, ukuthunyelwa kwamandla kumele kwenziwe emishinini emikhulu ehlakaniphile ye-hydraulic ukugwema umthelela kugridi yamandla.
5. Ukwakhiwa kwenqubo yokwenza kahle okusekelwe kumshini wokunyathelisa we-hydraulic ohlakaniphile.Izinto kanye nokuma kwezingxenye kuhlukile, futhi izinqubo zabo zokukhiqiza nazo zihlukile ngokufanele.Umshini wokunyathelisa ohlakaniphile we-hydraulic wenziwa kahle futhi uhlanganiswe nezinqubo ezihlukahlukene zokubunjwa, futhi ngokuqonda indlela yenqubo engcono kakhulu kuphela ongasebenzisa ukuphakama kwawo.Ukutadisha indlela yokwenza yezinqubo ezihlukahlukene zokwakha kanye nokusungula amapharamitha alungiselelwe afanele inqubo yokubunjwa kubaluleke kakhulu ekwenzeni ngcono ikhwalithi yomkhiqizo nokusebenza kahle kokukhiqiza kanye nokunciphisa izindleko zokukhiqiza.
6. Umklamo olungiselelwe we-smart hydraulic press body.Uma kuqhathaniswa nemishini yokunyathelisa ye-hydraulic evamile, umshini wokunyathelisa ohlakaniphile we-hydraulic unezinzuzo zokonga amandla, ukunciphisa umsindo, imisebenzi eminingi, njll., futhi ukwakheka kwawo komzimba kudinga izici ezengeziwe okufanele zicatshangelwe.Ihlanganisa ikakhulukazi imiphumela ehlukahlukene yokucubungula okushisayo, izimo zokusebenza ezidlulele, imvamisa yokusebenza, ubunzima bezingxenye, njll.
Idizayini yomzimba yomshini wokunyathelisa we-servo hydraulic idinga ukwakheka kwendlela yokuklama kanye nesistimu yezobuchwepheshe ngaphansi kwezingqinamba zokuqina, amandla, nokusebenza okuguquguqukayo kwethuluzi lomshini wokubumba.
7. I-Software ehlinzeka ngomklamo kanye nokukhiqizwa kwemishini yokunyathelisa ye-hydraulic ehlakaniphile.Isigaba sokuklama somshini wokunyathelisa we-hydraulic ohlakaniphile sidinga isici esilinganiselwe kanye nesofthiwe yokuthuthukisa ukwenza izibalo zokuhlanganisa izinkundla eziningi ukulingisa inqubo yokusebenza yenqubo yokucubungula okushisayo nokunikeza abasebenzisi umuzwa onembile.Ngesikhathi sokusebenza, isizindalwazi esinamandla senqubo ehlakaniphile, umtapo wolwazi wochwepheshe, ukuxilongwa kwamaphutha okukude, kanye nenye isofthiwe iyadingeka ukuze kusekelwe izibalo zenqubo ye-inthanethi ukuze kuzuzwe inqubo engcono kakhulu.Ngemuva kokusebenza, ulwazi olufanele lokukhiqiza nolwazi lokusebenza kwemishini luqoqwa ngesikhathi esifanele ukuze kuvikelwe ukusebenza okuvamile kwemishini.
Njengamanje, imishini yokukhiqiza esezingeni eliphezulu kanye nemishini yokunyathelisa ye-hydraulic ehlakaniphile inamathuba abanzi okusebenza.Zhengxiuchwephesheumkhiqizi wemishini yokunyathelisa ye-hydraulic e-China, ehlinzeka ngekhwalithi ephezuluinhlanganisela ye-hydraulic press, umdwebo ojulile wokunyathelisa we-hydraulic, ukwakha imishini yokunyathelisa ye-hydraulic, kanye nemishini yokunyathelisa ye-hydraulic ehlakaniphile.Uma unezidingo, sicela usithinte.
Isikhathi sokuthumela: Nov-04-2023
